This paper describes the calibration of a 2D vision system utilizing a high-precision robot that moves accurately along the z-axis. To achieve this, a one-axis high-precision robot was designed and manufactured, achieving a minimum travel distance of 0.007 μm during testing. The 2D vision system comprised an RGB camera, an LVDT sensor, and a laser sensor for distance measurement. Additionally, a subpixel-based algorithm was developed for the calibration and size measurement of the system. Following the calibration process with the high-precision robot, the size error was found to be within ±0.1 mm when using the LVDT sensor and ±0.2 mm with the laser sensor. Thus, the 2D vision system and calibration algorithm presented in this paper are deemed suitable for accurate object measurement by robots.

As the market for minimally invasive procedures developed rapidly, there was an increase in the demand for high-precision, high-performance catheter fabrication technology. Sheath and dilator tubes are essential intervention devices for procedures, in which catheters are used and require precise dimensional accuracy, and uniform roundness and surface roughness. Polyethylene is used in sheath and dilator limitation for processability, which causes low melt flow index and side effects. Therefore, in the extrusion process using polyethylene, it is important to study the manufacturing of tubes with improved roundness and surface roughness. In this study, we proposed a calibrator for precise production with an aim to manufacture 5Fr micro-puncture tubes, and studied the changes in the roundness and surface roughness of tubes by changing the cooling water temperature and water disk thickness. As a result, it was found that the cooling water temperature and wafer disk thickness had an effect on the roundness and surface roughness, and the roundness had an effect on the formation of the wall thickness. Therefore, these experimental results were used as a study for the production of improved Sheath and Dilator tubes.

Estimation and compensation of geometric errors for rotary axes are among methods to improve machining accuracy of five-axis machine tools. Studies have been conducted on various methodologies for estimating geometric errors for rotary axes, which are essential for improving machining accuracies of five-axis CNC machine tools. This paper presents a method for estimating geometric errors of a rotating/tilting table using a cross-shaped calibration artifact with a touch trigger probe. The proposed method includes rotary axes error estimation equations for angles of each rotary and tilt axis based on locations of probing points. Computer simulations were performed based on a MATLAB/Simulink and ADAMS cosimulation system using the probing cycle process to verify the proposed method. Computer simulation results confirmed the usefulness of the proposed method in terms of volumetric errors.

The objective of this study is to verify the accuracy of performing surgery by developing and experimenting orthognathic surgical splints using 3D convergence technology. We performed the computation of the movement of the maxilla on the virtual simulation data for the surgery then designed the surgical splints using 3D CAD. We produced the designed splints and the test object and experimented on them using a 3D printer (accuracy ± 0.025 mm). The subjects were scanned using an optical scanner (accuracy ± 0.01 mm). We then compared and evaluated the simulated data and their accuracy. The evaluation results showed that the mean error range was within +0.313/-0.456 mm (average standard deviation 0.106), which was within the range of ±0.5 mm. These splints did not need for a reference point for external measurement to be set, neither did it need improving of the accuracy nor shortening the operation time. In addition, its advantage is that the amount of bone removal can be known accurately when the maxilla is repositioned.

As per ISO376 : 2011, creep uncertainty can be measured directly or indirectly. In this regard, this paper seeks to provide a comparison between direct and indirect creeps computed from hysteresis. All computations for direct and indirect creeps were done using equations from ISO376 : 2011. Five force measuring devices were experimentally examined for this purpose. Results showed that the behaviors of direct and indirect creeps were quite different. The relative creep that was directly measured was constant. On the other hand, the relative creep that was indirectly estimated varied with the applying force. Therefore, the directly measured creep cannot be replaced by the indirect one. This paper proposes a method to use a representative value for indirect creep, as the maximum of the creep. For the force measuring devices that had good hysteresis characteristics, the directly and indirectly measured creeps were comparable. However, for the force measuring devices with poor hysteresis characteristics, the indirectly estimated creep was much higher than the directly measured creep. Therefore, it is highly recommended to measure the creep directly for the force measuring devices characterized by poor hysteresis.