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Most-read articles are from the articles published in 2023 during the last three month.

SPECIAL

The Role of 3D Printing in Organ-on-a-chip Development: Fabrication Strategies and Biomedical Applications
Seonghyuk Park, Jiyoung Song, Noo Li Jeon, Hong Nam Kim
J. Korean Soc. Precis. Eng. 2025;42(9):677-688.
Published online September 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.080

Microphysiological systems (MPS) are advanced platforms that mimic the functions of human tissues and organs, aiding in drug development and disease modeling. Traditional MPS fabrication mainly depends on silicon-based microfabrication techniques, which are complex, time-consuming, and costly. In contrast, 3D printing technologies have emerged as a promising alternative, allowing for the rapid and precise creation of intricate three-dimensional structures, thereby opening new avenues for MPS research. This review examines the principles, characteristics, advantages, and limitations of key 3D printing techniques, including fused deposition modeling (FDM), stereolithography (SLA)/digital light processing (DLP), inkjet 3D printing, extrusion-based bioprinting, and laser-assisted bioprinting. Additionally, we discuss how these technologies are applied in MPS fabrication and their impact on MPS research, along with future prospects for advancements in the field.

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Article

Deep-learning-based Motion Recognition Using a Single Encoder for Hip Exoskeleton
Min-Ho Seo, Byeong-Hoon Bang, Dong-Youn Kuk, Sung Q Lee, Young-Man Choi
J. Korean Soc. Precis. Eng. 2025;42(8):589-594.
Published online August 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.019
Commercial exoskeletons currently utilize multiple sensors, including inertial measurement units, electromyography sensors, and torque/force sensors, to detect human motion. While these sensors improve motion recognition by leveraging their unique strengths, they can also lead to discomfort due to direct skin contact, added weight, and complex wiring. In this paper, we propose a simplified motion recognition method that relies solely on encoders embedded in the motors. Our approach aims to accurately classify various movements by learning their distinctive features through a deep learning model. Specifically, we employ a convolutional neural network algorithm optimized for motion classification. Experimental results show that our model can effectively differentiate between movements such as standing, lifting, level walking, and inclined walking, achieving a test accuracy of 98.76%. Additionally, by implementing a sliding window maximum algorithm that tracks three consecutive classifications, we achieved a real-time motion recognition accuracy of 97.48% with a response time of 0.25 seconds. This approach provides a cost-effective and simplified solution for lower limb motion recognition, with potential applications in rehabilitation-focused exoskeletons.
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REGULAR

Position Control of a Linear Motor Motion Stage Using Augmented Kalman Filter
Keun-Ho Kim, Hyeong-Joon Ahn
J. Korean Soc. Precis. Eng. 2025;42(11):887-892.
Published online November 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.011

The rapid growth of semiconductor and display manufacturing highlights the demand for fast, precise motion stages. Advanced systems such as lithography and bio-stages require accuracy at the μm and nm levels, but linear motor stages face challenges from disturbances, model uncertainties, and measurement noise. Disturbances and uncertainties cause deviations from models, while noise limits control gains and performance. Disturbance Observers (DOBs) enhance performance by compensating for these effects using input–output data and a nominal inverse model. However, widening the disturbance estimation bandwidth increases noise sensitivity. Conversely, the Kalman Filter (KF) estimates system states from noisy measurements, reducing noise in position feedback, but it does not treat disturbances as states, limiting compensation. To address this, we propose an Augmented Kalman Filter (AKF)–based position control for linear motor stages. The system was modeled and identified through frequency response analysis, and DOB and AKF were implemented with a PIV servo filter. Experimental validation showed reduced following error, jitter, and control effort, demonstrating the improved control performance of the AKF approach over conventional methods.

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Article

Development of OPC UA Standard-based Integration Server System for Heterogeneous CNC Data Integration and Application Interoperabilit
Jae Young Kwon, Joo Sung Yoon
J. Korean Soc. Precis. Eng. 2025;42(8):603-611.
Published online August 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.027
The manufacturing industry faces two significant challenges: declining added value due to industrial restructuring and an aging workforce stemming from demographic shifts. In the machining sector, leveraging big data from machine tools has become increasingly critical for enhancing productivity and implementing intelligent manufacturing systems. However, varying data formats and communication methods across different equipment hinder efficient integration, posing a major barrier to the digital transformation of manufacturing. This study develops an integrated server system to facilitate the digital transformation of the machining industry by enabling effective collection, storage, processing, and analysis of data from machine tools. The system features a standardized protocol-based interface for consistent data collection and control across heterogeneous CNC machine tools. By leveraging IEC 62541 OPC UA (Open Platform Communication Unified Architecture) and OPC 40501-1 UMATI (Universal Machine Technology Interface), it ensures interoperability with upper-level applications through standardized information models. The proposed approach addresses inefficiencies in vendor-dependent CNC data systems, providing consistent data management for diverse equipment. By enhancing real-time data handling and eliminating integration challenges, the system contributes to the digital transformation of the manufacturing sector and the creation of an efficient production environment.
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SPECIAL

Trends in Amyotrophic Lateral Sclerosis Microphysiological Systems and the Challenges
Hee-Gyeong Yi, Sang-Jin Lee, Yeong-Jin Choi, Jin-A Kim
J. Korean Soc. Precis. Eng. 2025;42(9):703-711.
Published online September 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.095

Amyotrophic lateral sclerosis (ALS) is a fatal neurodegenerative disorder marked by the progressive degeneration of motor neurons and muscle atrophy. Despite extensive clinical research, effective treatments remain scarce due to the complexity of the disease's mechanisms and the inadequacy of current preclinical models. Recent advancements in microphysiological systems (MPS) present promising alternatives to traditional animal models for studying ALS pathogenesis and evaluating potential therapies. This review outlines the latest developments in ALS MPS, including co-culture membrane-based systems, microfluidic compartmentalization, microarray platforms, and modular assembly approaches. We also discuss key studies that replicate ALS-specific pathologies, such as TDP-43 aggregation, neuromuscular dysfunction, and alterations in astroglial mitochondria. Additionally, we identify significant challenges that need to be addressed for more physiologically relevant ALS modeling: replicating neural fluid flow, incorporating immune responses, reconstructing the extracellular matrix, and mimicking the pathological microenvironment. Finally, we emphasize the potential of ALS MPS as valuable tools for preclinical screening, mechanistic studies, and personalized medicine applications.

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Articles

Comparison of Machining Characteristics of PCD Gun Drill and PCD Twist Drill Manufactured by Brazing
Ho Min Son, Kyung Hwan Park, Dong Gyu Kim, Min-Woo Sa
J. Korean Soc. Precis. Eng. 2025;42(5):349-354.
Published online May 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.005
Recently, lightweight materials centered on the future mobility industry are used in various parts such as battery housings and EV platform frames to improve fuel efficiency of automobile engines. Polycrystalline Diamond (PCD) tools are in demand by parts processing companies to improve productivity for machining lightweight parts. PCD drills have excellent cutting performance and wear resistance in high-speed machining. They are expected to grow in the global cutting tool market in the future. Research is needed to improve their performance. In this study, PCD gun drill and twist drill were respectively manufactured using brazing technology. Comparative machining experiments were then conducted. The PCD gun drill is a straight-shaped tool with a PCD tip brazed to a tool body groove for the tip to enter the cutting edge. The PCD twist drill is a spiral-shaped tool with a PCD drill blank brazed to a V-shaped butt joint with the tool body and an internal groove. Both PCD drills were successfully manufactured and evaluated for dimensional accuracy and surface quality by machining aluminum alloy materials with MCT equipment. In the future, we will evaluate not only aluminum materials, but also various machining materials.
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Calculation of Flight Loads and Structural Robustness Analysis of Aircraft External Stores Considering Low Speed Rotorcraft Installation
Ji Hwan Park, Chang Bong Ban, Jong Hwan Kim, Sun Kyu Ahn
J. Korean Soc. Precis. Eng. 2025;42(8):613-620.
Published online August 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.040
External stores on low-speed rotorcraft are subjected to various external forces depending on the aircraft's operating conditions. While there are different types of external forces, this paper focuses on flight loads as defined by US defense specifications. Flight loads consist of static and dynamic loads. Static loads on aircraft external stores include inertial loads resulting from aircraft maneuvers and aerodynamic loads caused by the downward flow of the main wing. To define the inertial load, the inertial load factor on external stores was calculated, while the minimum analysis case for aerodynamic load was derived from trim analysis of rotorcraft blades. The critical design load diagram was developed by combining these factors, and ANSYS was utilized to analyze the structural robustness under static loads. Based on the characteristics of the main wing, a finite element analysis was conducted using a vibration profile tailored to the actual operating environment and an impact profile suitable for the impact conditions. Structural robustness was further assessed through actual tests. This analysis provides essential data for airworthiness certification, allowing for the safe installation of external stores on low-speed rotorcraft.
  • 31 View
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SPECIAL

Design and Evaluation of 3D Printed Molds for Engineered Muscle Fabrication
Hyun Ji Yang, Min Ju Choi, Yeong-Jin Choi
J. Korean Soc. Precis. Eng. 2025;42(9):689-694.
Published online September 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.082

Bioengineered skeletal muscle constructs that replicate the architectural, metabolic, and contractile characteristics of native tissue are becoming essential platforms for disease modeling and advancing regenerative medicine. The creation of these constructs relies heavily on cell-mediated gel compaction, a crucial process for facilitating tissue maturation. To ensure myotube alignment, muscle cell-laden hydrogels are typically embedded in 3D-printed molds with anchor structures. However, structural detachment or rupture often occurs during culture, which undermines the stability and functional differentiation of the engineered tissue. To address these challenges, we developed an improved anchor-type mold through a series of structural optimizations. We first compared two anchor geometries—linear and mushroom-shaped pillars—within rectangular frames, finding that the mushroom-shaped design provided better structural retention. However, the rectangular frames led to excessive gel compaction, causing detachment and disrupting cellular alignment, especially in central regions. To alleviate these issues, we introduced a dumbbell-shaped mold with a narrowed midsection to better distribute mechanical stress. This new mold effectively promoted aligned myotube formation, long-term construct maintenance, and functional maturation. Our findings underscore the benefits of structurally optimized molds in creating stable engineered muscle, with significant implications for regenerative therapies and preclinical testing platforms.

  • 30 View
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Articles

Study on the Life Prediction Analysis Methodology of Worm Gear for the TV Driving Mechanism
Dong Uk Kim, Tae Bae Kim, Il Joo Chang
J. Korean Soc. Precis. Eng. 2025;42(8):595-602.
Published online August 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.020
In the case of TV products, space constraints and design requirements make it advantageous to use a worm gear that has a small volume and a self-locking function. Single enveloping worm gear teeth are classified as ZA, ZN, ZK, ZI, and ZC according to international standards. However, combining worm shafts and worm wheels with different tooth profiles can significantly worsen meshing transmission errors and reduce the lifespan of the worm gear. Despite these challenges, due to processing limitations, ease of manufacturing, and cost reduction, combinations of worm shafts and worm wheels with different tooth profiles are still considered. In this study, we confirmed the meshing transmission error for a worm gear that combined a ZA tooth shape worm shaft with a ZI tooth shape worm wheel. Additionally, we examined the contact stress and fatigue life characteristics of the material combinations using finite element analysis (FEM).
  • 20 View
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A Study on the Contact Pressure Trend of Plastic Seals based on Operating Conditions and Geometric Sensitivity Analysis
Hyeong Jun Shim, Min Seong Oh, Su Bong An, Hee Jang Rhee, Seok Moo Hong
J. Korean Soc. Precis. Eng. 2025;42(8):621-627.
Published online August 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.042
The use of environmentally friendly, lubricant-free plastic seals in the rotating parts of robots and machines is on the rise. However, variations in seal geometry and operating conditions can influence the contact pressure between the seal and shaft, potentially leading to poor sealing performance, premature wear, or debris ingress. Therefore, advanced design optimization is essential. In this study, we conduct a parametric study and sensitivity analysis to enhance the performance of plastic seals. Finite element analysis (FEA) is carried out using a 2D axisymmetric model with interference fit contact conditions to accurately simulate the behavior of the seal and shaft. We verify the reliability of the analysis by comparing the deformation of the seal diameter before and after shaft insertion with experimental measurements obtained using a 3D tactile measurement device. We analyze four design variables: pressure, temperature, seal diameter, and coefficient of friction, considering seal contact pressure as the objective function. Sensitivity analysis is performed to determine the impact of these design variables on contact pressure and to identify trends.
  • 19 View
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REGULAR

A Study on Numerical Thermal Design Techniques for High-power Propulsion Motors
Jaehun Choi, Chiwon Park, Heesung Park
J. Korean Soc. Precis. Eng. 2025;42(11):893-900.
Published online November 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.036

Propulsion motors are vital components in marine propulsion systems and industrial machinery, where high torque and operational reliability are paramount. During operation, high-power propulsion motors generate considerable heat, which can adversely affect efficiency, durability, and stability. Therefore, an effective thermal management system is necessary to maintain optimal performance and ensure long-term reliability. Cooling technologies, such as water jackets, are commonly employed to regulate temperature distribution, prevent localized overheating, and preserve insulation integrity under high-power conditions. This paper examines the cooling performance of water jackets for high-power propulsion motors through numerical analysis. We evaluated the effects of three different cooling pipe locations and varying coolant flow rates on thermal balance and cooling efficiency. Additionally, we analyzed temperature variations in the windings and key heat-generating components to determine if a specific cooling flow rate and pipe configuration can effectively keep the winding insulation (Class H) within its 180oC limit. The findings of this study highlight the significance of optimized cooling system design and contribute to the development of efficient thermal management technologies, ultimately enhancing motor reliability, operational stability, and energy efficiency.

  • 16 View
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Article

Prediction of Steel Plate Deformation in Line Heating Process Using Conditional Generative Adversarial Network (cGAN)
Young Soo Yang, Kang Yul Bae
J. Korean Soc. Precis. Eng. 2025;42(6):411-420.
Published online June 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.010
This study proposed a conditional generative adversarial network (cGAN) model for predicting steel plate deformation based on heating line positions in a line heating process. A database was constructed by performing finite element analysis (FEA) to establish relationships between heating line positions and deformation shapes. Deformation shapes were converted into color map images. Heating line positions were used as conditional labels for training and validating the proposed model.
During the training process, generator and discriminator loss values, along with MSE and R² metrics, converged stably, demonstrating that generated images closely resembled the actual data. Validation results showed that predicted deformation magnitudes had an average relative error of approximately 3% and a maximum error of less than 7%. These findings confirm that the proposed model can effectively predict steel plate deformation shapes based on heating line positions in the line heating process, making it a reliable predictive tool for this application.
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REGULARs
Design and Performance Test of Fast Steering Mirror
Byoung Ju Lee, Yong Hoon Lee, Hyeong Rae Kim, Ye Eun Bae, Sang Uk Nam, Jae Woo Jung, Sang Won Jung, Young Jin Park, Jun Young Yoon, No Cheol Park, Seoung Han Lee
J. Korean Soc. Precis. Eng. 2025;42(11):927-936.
Published online November 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.070

Currently, advanced countries such as the US and the UK are researching laser-based weapons and communication systems. The application of Fast Steering Mirror (FSM) is crucial in laser systems to control internal optical paths and compensate for disturbances, including atmospheric fluctuations and mechanical vibrations. Additionally, research is underway to enhance image clarity in surveillance and reconnaissance systems, such as Electro-Optical/Infrared (EO/IR) systems, by applying FSM technology. Consequently, the demand for FSMs is rising, necessitating the development of small, lightweight, and high-performance solutions. In this study, we designed a compact and lightweight FSM with a diameter of 25 mm, and its performance was validated through rigorous testing. Furthermore, we developed a piezoelectric actuator using single crystal piezoelectric material to ensure a wide operating bandwidth and rapid response speed for the FSM. Before manufacturing the designed FSM, we conducted modeling and simulation (M&S) to analyze its performance and confirm that it met the required specifications. Subsequently, a prototype of the FSM was produced, and its operating range, bandwidth, and accuracy were evaluated through performance tests.

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Electrochemical Impedance Analyses of ePTFE-reinforced Polymer Electrolyte Membrane-based PEMFC with Varying Thickness and Relative Humidity
Gyutae Park, Subin Jeong, Youngjae Cho, Junseo Youn, Jiwon Baek, Jooyoung Lim, Dongjin Kim, Taehyun Park
J. Korean Soc. Precis. Eng. 2025;42(11):901-907.
Published online November 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.052

The polymer electrolyte membrane fuel cell (PEMFC) generates electrical energy through electrochemical reactions and is a key technology for sustainable energy. The electrolyte membrane significantly affects performance under varying conditions. This study examines the impact of membrane thickness and relative humidity (RH) on PEMFC performance using j-V curves and electrochemical impedance spectroscopy (EIS). Experiments were conducted with membrane thicknesses of 30, 15, and 5 μm under RH conditions of 100%-100% and 100%-0%. Under RH 100%-100%, performance improved as the membrane thickness decreased, with values of 954, 1050, and 1235 mW/cm² for the 30, 15, and 5 μm membranes, respectively. The 5 μm membrane demonstrated a 23% performance improvement over the 30 μm membrane. Under RH 100%-0%, performances were 422, 642, and 852 mW/cm², with degradation rates of 55.8%, 39.0%, and 32.1%. The 5 μm membrane exhibited the lowest degradation rate, indicating superior performance under low humidity. These results suggest that thinner membranes generally enhance performance and maintain efficiency even in dry conditions.

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Aerodynamic Flow Characteristics Inducing Centrifugal Compressor Noise Generation in High-speed Turbomachinery
Jihun Song, Chang Ho Son, Dong-Ryul Lee
J. Korean Soc. Precis. Eng. 2025;42(9):763-770.
Published online September 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.088

Centrifugal compressor is a device that converts kinetic energy to increase the air pressure. It rotates at a high speed of up to 200,000 RPM and directly affects aerodynamic noise. Various studies have already been conducted, but the direct calculation method of acoustics based on the unsteady solution is inefficient because it requires a lot of resources and time. Therefore, flow characteristics and numerical comparison according to various aerodynamic factors predicted as a cause of noise generation were analyzed in this study based on the steady solution. High-frequency noise was calculated locally near the asymmetric flow properties. Vortex and turbulent kinetic energy were generated at similar locations. Among static components, a large-sized vortex of 3.48×107 s-1 was distributed at the location where the rotational flow around the compressor wheel combined with the inlet suction flow. In addition, a locally high vortex of 8.16×105 s-1 was distributed around the balancing cutting configurations that cause asymmetric flow characteristics. Analysis of these factors and causes that directly affect noise can be efficiently improved in the pre-design stage. Therefore, the efficient design methodology for centrifugal compressors that considers both performance and noise is expected based on the results of this study.

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