This paper presents a numerical study on the thermal characteristics of a milling process of titanium alloy with nanofluid minimum-quantity lubrication (MQL). The computational fluid dynamics (CFD) approach is introduced for establishing the numerical model for the nanofluid MQL milling process, and estimated temperatures for pure MQL and for nanofluid MQL using both hexagonal boron nitride (hBN) and nanodiamond particles are compared with the temperatures measured by thermocouples in the titanium alloy workpiece. The estimated workpiece temperatures are similar to experimental ones, and the model is validated.
Recently, titanium alloys have been widely used in aerospace, biomedical engineering, and military industries due to their high strength to weight ratio and corrosion resistance. However, it is well known that titanium alloys are difficult-to-cut materials because of a poor machinability characteristic caused by low thermal conductivity, chemical reactivity with all tool materials at high temperature, and high hardness. To improve the machinability of titanium alloys, cryogenic cooling with LN2 (Liquid Nitrogen) and nanofluid MQL (Minimum Quantity Lubrication) technologies have been studied while turning a Ti-6Al-4V alloy. For the analysis of turning process characteristics, the cutting force, the coefficient of friction, and the surface roughness are measured and analyzed according to varying lubrication and cooling conditions. The experimental results show that combined cryogenic cooling and nanofluid MQL significantly reduces the cutting forces, coefficients of friction and surface roughness when compared to wet condition during the turning process of Ti-6Al-4V.
Citations
Citations to this article as recorded by
Current research trends in coolant application for machining Ti-6Al-4V alloy: a state-of-the-art review Prianka B. Zaman, N. R. Dhar Advances in Materials and Processing Technologies.2024; : 1. CrossRef
Comprehensive analysis of cutting temperature, tool wear, surface integrity and tribological properties in sustainable milling of Ti6Al4V alloy: LN2, nanofluid and hybrid machining Emine Şirin, Çağrı Vakkas Yıldırım, Şenol Şirin, Turgay Kıvak, Murat Sarıkaya Journal of Manufacturing Processes.2024; 131: 1360. CrossRef
Recent advancements in nano-lubrication strategies for machining processes considering their health and environmental impacts Kishan Zadafiya, Prassan Shah, Alborz Shokrani, Navneet Khanna Journal of Manufacturing Processes.2021; 68: 481. CrossRef
Determination of Flow Stress and Cutting Force Prediction of Ti-6Al-4V Material for 3D Printer using S-K Constitutive Equation Dae-Gyoun Park, Tae-Ho Kim, Eon-Chan Jeon Journal of the Korean Society of Manufacturing Process Engineers.2018; 17(6): 68. CrossRef
Friction and Wear Characteristics of Surface-Modified Titanium Alloy for Metal-on-Metal Hip Joint Bearing Hyeon-hwa Lee, Sungcheul Lee, Jong-Kweon Park, Minyang Yang International Journal of Precision Engineering and Manufacturing.2018; 19(6): 917. CrossRef
First
Prev
