This study evaluates the structural design and safety of the CanSat in launch environments. The CanSat serves as an educational replica satellite, allowing users to experience the design and operation of small satellites. To ensure stable operation during launch, the structural analysis and design must consider external forces, including vibration and acceleration loads. We determined the material properties for the structure and conducted modal and random vibration analyses, comparing the results with launch environment data from NASA, ECSS, Falcon 9, and Soyuz-2. Additionally, we performed an acceleration load analysis using actual data from CanSat launches during competitions. The modal analysis indicated that the first natural frequency was 65.34 Hz, which exceeds the required threshold. The random vibration and acceleration load analyses further confirmed the structural safety of the design. While the data from NASA and ECSS were conservatively set, reflecting higher vibration intensities, the Falcon 9 and Soyuz-2 launch vehicles provided relatively lower vibration environments due to differences in their designs. Overall, the results demonstrate that the CanSat's structural integrity is maintained under the conditions analyzed for Falcon 9 and Soyuz-2.
The importance of environmentally-friendly energy production has been growing globally, and studies on energy storage technologies are underway, to supply produced energy to consumers. Flywheel Energy Storage System (FESS) is physical energy storage technology, that stores generated electric energy into kinetic energy in the rotor. To design the FESS with a high-strength steel rotor, that is inexpensive, recyclable and easy to manufacture, mechanical and electrical components such as a rotor, bearings, etc. are required. Among these, safety of rotor and bearings is critical, because the rotor with high rotating speed may cause axis failure or fracture of the rotating body. Proper size of a rotor for required energy storage and radial, axial forces generated by the spinning rotor was calculated, considering gyroscopic forces acting on the rotating body. Based on the calculation, adequately sustainable angular ball bearings were selected. As a result, by conducting structural, modal and critical speed analysis, safety verification is presented pursuant to the American Petroleum Institute (API) publication 684.
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An Analytical Study on the Design of Housing Components for 10 kWh Flywheel Energy Storage System Deuk Kyu Lee, Beom Soo Kang Journal of the Korean Society for Precision Engineering.2020; 37(1): 59. CrossRef