In soft robotics, gripper technology based on granular jamming offers the capability to adapt flexibly to objects of diverse shapes and material properties. Specifically, small-scale jamming grippers can address tasks challenging for conventional grippers either by enhancing gripping performance or by extending functionality when combined with rigid grippers. This study investigated effects of membrane morphology, thickness, and material on performances of small-scale jamming grippers to identify optimal design parameters. Experiments were conducted with three membrane morphologies, two thickness levels, and two material types. Results indicated that a concentric-pocket membrane morphology, a membrane thickness of 1.5 mm, and a soft material such as Dragon Skin 10 achieved a superior holding force of 430.7 gf. These findings indicate that softer materials can improve the membrane's ability to conform to objects, while increasing thickness can minimize deformation due to tensile forces, thereby enhancing gripping stability. Furthermore, experiments demonstrated that this configuration could enable the gripper to safely grasp objects of various shapes and perform additional tasks, such as rotating valves and handles, with effectiveness.

In recent years, significant progress has been made in functional soft materials, alongside advances in nano/micromanufacturing techniques, driving the evolution of soft grippers to the forefront of robotics innovation. Compared to their traditional rigid counterparts, soft grippers offer unparalleled adaptability, effortlessly conforming to objects of varying sizes and shapes. This comprehensive review explores the latest trends shaping the landscape of soft robotic grippers, providing insights into their diverse functionalities and applications. The exploration begins with an examination of the various actuation mechanisms utilized by soft grippers, including cable or tendon-driven, pneumatic, electroactive, and thermoactive systems. Additionally, the review delves into the intricacies of grasping and manipulating mechanisms, spanning from multi-finger configurations to innovative approaches, such as jamming, suction, and adhesion grasping. Notably, hybrid grippers, which integrate multiple actuation and grasping mechanisms, are of particular interest, thereby enhancing the range of functionalities offered by these grippers. Finally, the review briefly addresses current limitations and future directions in the field.

Soft robots, known for their flexible and gentle movements, have gained prominence in precision tasks and handling delicate objects. Most soft grippers developed thus far have relied on molding processes using high-elasticity rubber, which requires additional molds to produce new shapes, limiting design flexibility. To address this constraint, we present a novel approach of fabricating pneumatic soft grippers using thermoplastic polyurethanes (TPU) through the Fused Filament Fabrication (FFF) technique. The FFF technique enables the creation of various gripper shapes without the need for additional molds, allowing for enhanced design freedom. The soft grippers were designed to respond to applied air pressure, enabling controlled bending actions. To evaluate their performance, we conducted quantitative measurements of the gripper’s shape deformation under different air pressure conditions. Moreover, force measurements were performed during gripper operation by varying the applied air pressure and adjusting the mounting angle. The results of this study provide valuable insights into the design and control of soft grippers fabricated using TPU and the FFF process. This approach offers promising opportunities for employing soft robots in various fields and paves the way for further advancements in robotics technology.