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"초정밀 가공"

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Study on Ultra-precision Machining of Sapphire Windows Using a Diamond Turning Machine
Seong Hyeon Park, Jin Yong Heo, Jae Myung Cho, Won Woong Lee, Un Su Tark, Chun Ho Song, Geon Hee Kim
J. Korean Soc. Precis. Eng. 2026;43(7):663-669.
Published online July 1, 2026
DOI: https://doi.org/10.7736/JKSPE.026.00007
This study experimentally investigates the laser-assisted diamond turning of high-hardness sapphire to enhance its precision machinability for defense optical components. Sapphire is an attractive material for applications such as transparent armor, sensor windows, and optical apertures due to its excellent mechanical strength, thermal and wear resistance, and outstanding optical transparency. In this research, precision cutting tests were performed on a diamond turning machine, and the resulting surfaces were characterized using a white-light interferometric profilometer. At an optimal laser power of 5 W, the surface roughness and form accuracy improved to 28.8 nm Ra and 191 nm RMS, respectively, demonstrating that laser assistance can significantly enhance surface quality. Microscopic observations after processing revealed a noticeable reduction in tool wear under laser-assisted conditions, which is likely to improve process stability and extend tool life. However, both insufficient and excessive laser power resulted in degraded surface quality compared to conventional turning, underscoring the importance of optimizing laser power. These findings highlight the potential for process optimization in laser-assisted diamond turning to improve the precision and reliability of sapphire machining, contributing to the future development of advanced manufacturing technologies for high-precision defense components.
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Application of Deep Reinforcement Learning to Temperature Control of a Chamber for Ultra-precision Machines
Byung-Sub Kim, Seung-Kook Ro
J. Korean Soc. Precis. Eng. 2023;40(6):467-472.
Published online June 1, 2023
DOI: https://doi.org/10.7736/JKSPE.022.124
Deep reinforcement learning (RL) has attracted research interest in the manufacturing area in recent years, but real implemented applications are rarely found. This is because agents have to explore the given environments many times until they learn how to maximize the rewards for actions, which they provide to the environments. While training, random actions or exploration from agents may be disastrous in many real-world applications, and thus, people usually use computer generated simulation environments to train agents. In this paper, we present a RL experiment applied to temperature control of a chamber for ultra-precision machines. The RL agent was built in Python and PyTorch framework using a Deep Q-Network (DQN) algorithm and its action commands were sent to National Instruments (NI) hardware, which ran C codes with a sampling rate of 1 Hz. For communication between the agent and the NI data acquisition unit, a data pipeline was constructed from the subprocess module and Popen class. The agent was forced to learn temperature control while reducing the energy consumption through a reward function, which considers both temperature bounds and energy savings. Effectiveness of the RL approach to a multi-objective temperature control problem was demonstrated in this research.
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A Study on the Characteristics of Ultra-Precision Surface Cutting of the Mold Material (STAVAX) for the Development of Large Satellite Lens
Young-Jae Kim, Hwan-Jin Choi, Ki-Hun Lee, Woo-Jong Yeo, Ji-Young Jeong, Young-Sik Kim, Geon-Hee Kim
J. Korean Soc. Precis. Eng. 2020;37(11):819-825.
Published online November 1, 2020
DOI: https://doi.org/10.7736/JKSPE.020.088
Recently, interest in astronomy has increased internationally, and the technological development of lenses for large space telescopes is progressing. The multi-order diffractive engineered (MODE) lenses can make a large space telescope light and thin. However, because glass lenses are difficult to machine, we have adopted a method of molding at high temperature and high pressure. The STAVAX is commercially available chrome alloy stainless steel, and it is applied as various mold materials. The ultrasonic vibration cutting was adopted for ultra-precision machining because the tool wear is severe when cutting the STAVAX with a diamond tool. To achieve a flat surface for smooth ultrasonic vibration cutting, we performed a precise shape cutting using a CBN tool and confirmed and observed changes in the surface roughness and hardness depending on the cutting conditions. The ultrasonic vibration cutting was performed on the surface of the machine using a CBN tool, and the surface roughness was observed. It was confirmed that the surface roughness was impacted by the surface hardness. The specimens with low surface hardness showed the highest surface roughness at approximately 3 nm.

Citations

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  • Study on Reduction of Pyrolysis Shrinkage in the Carbonization of Furan Precursor by Addition of Vitreous Carbon Powder
    Young Kyu Kim, Dong-in Hong, Hongmin Kim, Suho Ahn, Seok-Min Kim
    Journal of the Korean Society for Precision Engineering.2024; 41(2): 139.     CrossRef
  • Fabrication and Characterization of Automotive Aspheric Camera Lens Mold based on Ultra-precision Diamond Turning Process
    Ji-Young Jeong, Hwan-Jin Choi, Jong Sung Park, Jong-Keun Sim, Young-Jae Kim, Eun-Ji Gwak, Doo-Sun Choi, Tae-Jin Je, Jun Sae Han
    Journal of the Korean Society for Precision Engineering.2024; 41(2): 101.     CrossRef
  • Analysis of Environmental Factors Affecting the Machining Accuracy
    Young Bok Kim, Wee Sam Lee, June Park, Yeon Hwang, June Key Lee
    Journal of the Korean Society of Manufacturing Process Engineers.2021; 20(7): 15.     CrossRef
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