Tool condition monitoring is one of the key issues in mechanical machining for efficient manufacturing of the parts in several industries. In this study, a tool condition monitoring system for milling was developed using a tri-axial accelerometer, a data acquisition, and signal processing module, and an alexnet as deep learning. Milling experiments were conducted on an aluminum 6061 workpiece. A three-axis accelerometer was installed on a spindle to collect vibration signals in three directions during milling. The image using time-domain, CWT, STFT represented the change in tool wear of X, Y axis directions. Alexnet was modified to learn images of the two directional vibration signals, to predict the tool condition. From an analysis of the results of learning based on the experimental data, the performance of the monitoring system could be significantly improved by the suitable selection of the data image method.

Bearings have various uses in industrial equipment. The lifetime of bearings is often lesser than anticipated at the time of purchase, due to environmental wear, processing, and machining errors. Bearing conditions are important, since defects and damage can lead to significant issues in production processes. In this study, we developed a method to diagnose faults in the bearing conditions. The faults were determined using kurtosis, average, and standard deviation. An intrinsic mode function for the data from the selected axis was extracted using empirical mode decomposition. The intrinsic mode function was obtained based on the frequency, and the learning data of ANN (Artificial Neural Network) was concluded, following which the normal and fault conditions of the bearing were classified.