Optical dimensional metrology has playing a long-term key role from high-precision engineering to large-scale industrial manufacturing. Various methods of optical dimensional metrology have been proposed and demonstrated to respond to the ever-growing industrial demands as well as fundamental science demands for the measurement precision and range. However, most of them demonstrated under laboratory conditions have a long way to go outside the laboratory. Here, we present a progress review on optical modulation technique-based dimensional metrology, which has already been used in real applications and has been commercialized. Amplitude modulation (AM) and frequency modulation (FM) based dimensional measurement techniques are described with their operating principles, and recent progresses and applications in 3D imaging are presented in this review.
A spectral-domain interferometer with dual reference paths and orthogonal polarization states to avoid measurement errors when interference signals overlap is proposed and realized. In our previous study, by using dual reference mirrors, two inherent problems of the spectral-domain interferometer, the non-measurable range and the directional ambiguity problem, were successfully solved. However, because of the overlap of interference signals, the absolute distance values were distorted. In this study, the polarization states of beams from two reference paths were made orthogonal to eliminate the interference signal between them, so that the overlap can be essentially avoided. First, we performed a numerical simulation on the measurement error with respect to the degree of superposition of the interference signals. Simulation results show that with the previous method the measurement error can be up to approximately 1 μm within the overlap region, but the proposed method drastically reduced this error to below 100 nm. Then, the proposed method was experimentally realized and verified. In conclusion, the proposed method can measure the absolute distances without the inherent problems as well as the measure errors caused by the overlap of the interference signals.
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Sub-100-nm precision distance measurement by means of all-fiber photonic microwave mixing Yoon-Soo Jang, Jungjae Park, Jonghan Jin Optics Express.2021; 29(8): 12229. CrossRef
In this paper, we describe high-stable RF-frequency generation using a low-cost 8-bit microcontroller for amplitudemodulation based distance measurement, which is one of the indispensable technologies for cost-effective Lidar application. The RF frequency generator using the microcontroller was implemented by externally referencing to an atomic clock and 8- bit timer/pulse width modulation (PWM) functions, which are embedded in a microcontroller. The microcontroller we used was ATmega128 of Microchip with 16 MHz clock and 8-bit timer, which generates the maximum frequency of up to 62.5 kHz, enabling 2.4-kilometer ranging without phase ambiguity. The stability of RF-frequency generated from the implemented system was evaluated in terms of Allan deviation using a commercial frequency counter. The stability indicated 10-11 at 1-s averaging time and 10-12 at 100 s averaging time, which represents a 1/10 degradation compared to the stability of the commercial function generator. Along with the stability evaluation, we interrogated frequency tunability, which extends a measurable range without phase ambiguity.