ISO 10791-6 specifies test conditions, BK1 and BK2, including circularly interpolated motions by simultaneous control of two linear axes and a rotary/tilting axis, for five-axis machine tools with a tilting-rotary table. Eccentricities of measured motions are used to identify position-independent geometric errors of the rotary/tilting axis. However, time-consuming alignments of measurement devices are required to execute the circular motions due to large geometric errors of the tilting axis. In this paper, a simple method is proposed to align an initial position of a tool-center-point (TCP) relative to the actual tilting axis of five-axis machine tools for application of ISO 10791-6. A ball at the tool nose with an extension fixture, supplied commercially by a double ball-bar manufacturer, is used to measure positional deviations of a ball on workpiece table at 90° command angle of a tilting axis. An alignment error of a TCP is identified simply by using a geometric relationship of the TCP and measured deviations. Then, identified alignment errors are used to calculate initial position of a TCP for fine measurements of position-independent geometric errors specified in ISO 10791-6. The proposed method is applied to a five-axis machine tool and verified experimentally.
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A Study on the Estimation of Geometric Errors for Rotary Axes of a Five-Axis Machine Tool Using a Cross-Shaped Calibration Artifact Jeongmo Kang, Dayoung Kim, Sungchul Jee Journal of the Korean Society for Precision Engineering.2023; 40(1): 87. CrossRef
A TCP Calibration of a 6-Axis Manipulator and Geometric Errors Identification of a Tilting-Rotary Table Kwang-Il Lee, Do-Hun Kim, Hoon-Hee Lee, Seung-Han Yang Journal of the Korean Society for Precision Engineering.2022; 39(4): 253. CrossRef