In this paper, we focus on the numerical modeling of the reliability of the self-piercing rivet process. Tensile tests were conducted on SPR joining Al (ECO Al7021-T7) specimens. In addition, a 2D axisymmetric FE model was generated to characterise the SPR joining process on the extruded Al sheets. The simulations were carried out using the LS-DYNA, one of the representative explicit finite element codes. A tensile simulation of the riveted two Al plates was performed to investigate the tensile behaviour of self-piercing rivet parts. An FE analysis results showed comparatively good agreement with experiments.
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