In the manufacture of mechanical components, volumetric errors of a machine tool should be checked and reduced to meet the required tolerance levels. In this paper, we propose a quick and simple method of measurement for checking and compensating geometric errors which include scaling and squareness errors. During the measurement, which usually takes approximately 5 minutes to complete, the machine tool is first commanded into four vertices sequentially on a virtual regular tetrahedron. Subsequently, the six lengths between four vertices are measured using a double ball-bar and geometric errors are calculated from the measured lengths. In order to verify the measurement result, the measured geometric errors are compensated using NC-code and the six lengths are re-measured to confirm the error correction. In conclusion, a double ball-bar circular test on XY-, YZ-, ZX-plane is done, first without compensation and then with the compensation of the measured geometric errors to check the effect of compensation practically.
Citations
Citations to this article as recorded by
Use of a Virtual Polyhedron for Interim Checking of the Volumetric and Geometric Errors of Machine Tools Kwang-Il Lee, Heung-Ki Jeon, Jae-Chang Lee, Seung-Han Yang International Journal of Precision Engineering and Manufacturing.2022; 23(10): 1133. CrossRef
Measurement of Location Errors in a Horizontal 4-axis Machine Tool using a Touch Trigger Probe Ji Hun Jeong, Gyungho Khim, Jeong Seok Oh, Sung-Chong Chung Journal of the Korean Society for Precision Engineering.2019; 36(8): 745. CrossRef