MXene is one of the most fascinating 2D materials owing to its great electrical properties and unique performance. Among various application areas, the performance of organic material adsorption has been highlighted with the growing interest in the biocompatible applications of MXene. Although previous research revealed that the huge surface area of this 2D nanomaterial could lead to superior organic material adsorption performance, surface functional groups were usually controlled by changing the pH, and the MXene was generally produced by HF etchant. In this study, a surface modification method of Ti₃C₂Tx MXene film was proposed to enhance organic material adsorption by irradiating the pulsed plasma electron beam (EB). Methylene blue (MB)-dispersed DI water was prepared, and pristine MXene was prepared at pH 7. The MB concentration was only reduced by 20% by pristine MXene. However, EB-treated MXene adsorbed about 75% of the MB within 20 min and over 90% within 80 min when the MXene film was ground to powder form. The results showed that the increased surface area and formation of hydrophilic functional groups successfully modified MB adsorption following EB irradiation under optimal processing conditions.
FEM (Finite Element Method)-based numerical analysis model, which is known as CAE (Computer Aided Engineering) technology, has been adopted for the visual/mechanical analysis of machining process. The essential models for the FEM analytical model are the plasticity model of workpieces, friction model, and wear rate model. Usually, the outputs of the FEM analytical model are the cutting force, the cutting temperature, and chip formation. Based on these outputs, the machining performance can be virtually evaluated without experiments. Nowadays, there are emerging machining technologies, such as cryogenic assisted machining and CFRP machining. Therefore, FEM technique can be one of the good candidate to virtually evaluate emerging developed machining technologies.
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Post-machining Deformation Analysis for Virtual Machining of Thin Aluminium Alloy Parts Soo-Hyun Park, Eunseok Nam, Myeong Gu Gang, Byung-Kwon Min International Journal of Precision Engineering and Manufacturing.2019; 20(4): 687. CrossRef
The surface roughness and cutting forces are the important factors for the machine-part quality during the hard-turning process. The aim of this paper is to optimize hard-cutting conditions via implementation of response surface methodology (RSM). The experiments were conducted for the hard-turning process with the Box-Behnken design. The validation of the surface roughness and cutting forces was performed with the obtained 2nd order polynomial regression model. The results showed that the surface roughness was strongly dependent upon the RPM. The diminution of the cutting force was attributed to the low feed rate and the depth of cut. On the basis of the RSM, optimized cutting conditions of RPM, feed rate, and depth of cut are 3440, 0.0352 [mm/rev], and 0.03 [mm]. In this optimal cutting condition, the surface roughness can be around Ra= 0.202 μm.
Cryogenic machining uses liquid nitrogen (LN2) as a coolant. This machining process can reduce the cutting temperature and increase tool life. Titanium alloys have been widely used in the aerospace and automobile industries because of their high strength-to-weight ratio. However, they are difficult to machine because of their poor thermal properties, which reduce tool life. In this study, we applied cryogenic machining to titanium alloys. Orthogonal cutting experiments were performed at a low cutting speed (1.2 – 2.1 m/min) in three cooling conditions: dry, cryogenic, and cryogenic plus heat. Cutting force and friction coefficients were observed to evaluate the machining characteristics for each cooling condition. For the cryogenic condition, cutting force and friction coefficients increased, but decreased for the cryogenic plus heat condition.
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Study on the Machinability of Cryogenic Milling for Compacted Graphite Iron Jisoo Kim, Do Young Kim Journal of the Korean Society for Precision Engineering.2022; 39(1): 13. CrossRef
Determination of Flow Stress and Cutting Force Prediction of Ti-6Al-4V Material for 3D Printer using S-K Constitutive Equation Dae-Gyoun Park, Tae-Ho Kim, Eon-Chan Jeon Journal of the Korean Society of Manufacturing Process Engineers.2018; 17(6): 68. CrossRef
Carbon fiber reinforced plastic (CFRP) composites have been widely used due to their great strength, stiffness and light weight. However, due to its anisotropy and inhomogeneous properties the machining process of CFRP composites is typically more complex than that of regular metals. Since there are many defects, such as delamination and tool wear during the machining process of CFRP composites, the optimization of this process is essential in improving the productivity. In this study, orthogonal machining of CFRP composites was performed to identify the machining characteristics of these materials. In addition, an experimental observation of delamination was investigated through the use of scanning electron microscopy (SEM). In these experiments, the cutting forces were measured and analyzed to determine the difference between machining of CFRP composites and metals. The comparison between the numerical models and experimental results was performed in terms of the maximum cutting forces.
Chattering during the milling process causes severe problems on both the workpiece and cutting tools. However, chatter vibration is the inevitable phenomenon that operators require the prediction before the process or monitoring system to avoid the chatter in real-time. To predict the chatter vibration with the stability lobe diagram, the dynamic parameters of machine tool are extracted by considering cutting conditions and adapting the material properties. In this study, experimental verifications were taken for various aluminum types with different feed rates to observe the effect of the key parameters. The comparison between experimental results and the predictions was also performed.
The bearing coupling section of machine tools is the most important factor to determine their static/dynamic stiffness. To ensure the proper performance of machine tools, the static/dynamic stiffness of the rotating system has to be predicted on the design stage. Various parameters of the bearing coupling section, such as the spring element, node number and preload influence the characteristics of rotating systems. This study focuses on the prediction of the static and dynamic stiffness of the rotating system with the bearing coupling section using the finite element (FE) model. MATRIX 27 in ANSYS has been adopted to describe the bearing coupling section of machine tools because the MATRIX 27 can describe the bearing coupling section close to the real object and is applicable to various machine tools. The FE model of the bearing couple section which has the sixteen node using MATRIX 27 was constructed. Comparisons between finite element method (FEM) predictions and experimental results were performed in terms of the static and dynamic stiffness.
In this study, to avoid surging in the system as a way to ensure the proper discharge requires the design of the valve capacity rating objective is to develop a program. Approximation algorithm for the capacity evaluation is suggested. Loss coefficients obtained by the algorithm is calculated put in the governing equation for the valve flow coefficient and capacity. Calculated values were compared with numerical analysis results for the verifying their validity. The proven formula is created using Excel and it can be easily available the valve design engineers. Creation of analysis models were using a version of Unigraphics NX 4.0, numerical analysis were using a flow analysis commercial program ANSYS CFX 12.0 version. Equations were referenced ‘Handbook of Hydraulic Resistance - 3rd Edition’.