The gear ratio variable topology of a magnetic gear with an integrated harmonic modulator is analyzed using a magnetic permeance model. A dynamic characteristic equation is derived in consideration of the gear ratio between each layer constituting the magnetic gear: the driving side, the driven side, and the control side layer. Based on derived transfer function, the frequency characteristic between driving torque and angular speed of the driving side is analyzed. Theoretic model is compared with an experimental test result using the in-house dynamometer. In the general magnetic gears, the gear ratio is variable so that speed between each layer decelerates with gear ratio, but transmission torque is constant regardless of gear ratio. In this study, these characteristics are also verified through theoretical methods and experimental results, respectively.
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Torque Handling of a Magnetic Gear with a Variable Gear Ratio by Superposition of Multi-phase Currents Kwang Suk Jung Journal of the Korean Society of Manufacturing Technology Engineers.2019; 28(6): 446. CrossRef
A magnet gear composed of two layers of permanent magnets repeated circumferentially can transmit the power without mechanical contact. In the topology called by the magnet shutter gear known as the most competitive concept among the existing concepts, the number of pole-pairs on the high speed rotor corresponds to that of low speed rotor through electric steel set functioning as a magnetic modulator. The methodology is classified into radial type and axial type according to its magnetic path as in the motor. However, the magnetic modulator has multiple poles located separately. So, it is very complicated to assemble each module of the magnet gear mechanically and to sustain a mechanical stiffness of the modulator. The practical trouble can be solved partially through reconfiguring the modules. This paper deals with the novel magnetic shutter gear topology varying the magnetic path and its effectiveness is verified through real hardware implementation.
Putting a conductive rod between rotating axial electrodynamic wheels composed of repetitive permanent magnets, three-axial magnetic forces generate on the conductive rod. It is possible to levitate and transfer the rod on space with the forces. However, the forces vary in direction and magnitude for a position of the rod between the electrodynamic wheels. Thus, the position influences the stability of the rod also. To guarantee the stability of a levitated object, the force acting on the object should have negative stiffness like a spring. So, we analyze the stable operating range of the conductive rod levitated by the axial wheels with the commercial finite element tool in this paper. Specially, as the pole number and the radial width of permanent magnets has much influence on the generated force and thereby the stable region, their sensitivities are analyzed also. The analytic result is compared with experimental result.
The magnet wheel which generates on its interfacing conductive part a repulsive force and a traction torque by rotation of permanent magnets is used to manipulate the conductive plate without mechanical contact. Here, the air-gap magnetic field of the magnet wheel is shielded partially to convert the traction torque into a linear thrust force. Although a magnitude of the thrust force is constant under the fixed open region, we can change the direction of force by varying a position of the shield sheet. So, the spatial position of conductive plate is controlled by not the force magnitude from each magnet wheel but the open position of shield sheet. This paper discusses non-contact conveyance system of the conductive plate using electromagnetic forces from multiple magnet wheels.
Linear induction motor is adopted as an actuator of the planar stage. An inherently poor characteristic at zero or ultra-low speed zone of the induction motor is remarkably improved due to a recent development of power electronic semiconductor technology and a spatial vector control theory. At present, a servo response speed of the induction motor reaches 90 percent of one of PM synchronous or BLDC motor. Specially, as a secondary of the induction motor can be constructed using uniform conducting sheets, there is no periodic force ripple as in PM motors. So, the induction motor can be superior to another driving means under a certain condition. This paper discusses the overall development procedure of non-contact planar stage with a big workspace using linear induction motors.
When the magnet wheel rotates over a conducting plate, it generates the traction torque as well as the repulsive force on the conducting plate. Partially-cut traction torque results in the linear force into the tangential direction. To cut the traction torque, the concept of magnetic shield is introduced. The direction change of the linear force is realized varying the shielded area of magnetic field. That is, the tangential direction of non-shielded open area becomes the direction of the linear thrust force. Specially, a shape of permanent magnets composing the magnet wheel leads to various pattern of magnetic forces. So, to enlarge the resulting force density and compensate its servo property, a few simulations are performed under various conditions such as repeated pattern, pole number, radial width of permanent magnets, including shape of open area. The theoretical model of the magnet wheel is derived using air-gap field analysis of linear induction motor, compared with test result and the sensitivity analysis for its parameter change is performed using common tool; MAXWELL. Using two-axial wheel set-up, the tracking motion is tested for a copper plate with its normal motion constrained and its result is given. In conclusion, it is estimated that the magnet wheel using partial shield can be applied to a noncontact conveyance of the conducting plate.
The displacement sensor using optical pickup head is presented. The measuring principle of optical pickup head in focusing direction is adopted to measure displacement. The preliminary tests were carried out to verify the feasibility of the optical pickup head as a displacement sensor and optical pickup head showed about 8 ㎛ measuring range and 10㎚ resolution. The methodology to expand measuring range is proposed and proved its validity. The proposed displacement sensors are applied to AFM(Atomic Force Microscope) probe head to measure the deflection of micro-cantilever.
Compared with linear induction principle, the transverse flux circumferential induction principle is suggested as a driving mechanism of the revolving stage, which can rotate contactlessly without any supporting structure. The stage realizes the integrated motion of levitation, rotation, and planar perturbation, using the two-axis forces, normally directed force of the air-gap and tangential force, of the induction drivers mounted on the stator uniformly. In this paper, the force generating mechanism of the stage is described in detail. First, the various core shapes generating the transverse flux are analyzed to guarantee the proper thrust force. And the vector force intensity of the circumferential induction driver constituting the stage is compared with that of the linear induction driver. Especially it is shown that the magnetic force of the suggested system can be modeled with the linear equivalent model, including the test verification.
TFLIM(Transverse Flux Linear Induction Motor), making its closed magnetic path with the direction of the traveling field orthogonal, had been developed to decrease an edge effect of the general induction motor. To control the levitation force and the thrust force on the secondary part of TFLIM independently, the various methodologies have been presented. When we try to achieve the independent control using only the multi-phase inputs assigned in the stator coils as an ap-proach, in which condition we can minimize the coupling effect between two forces? In this paper, we show the qualita-tive influence of a slip frequency, an ac magnitude, a de offset superposed in the ac power, and a major parameter of TFLIM on the couple through the computer simulation. And to realize the independent motions between levitation and thrust motion without any auxiliary means for isolation of the secondary part of TFLIM, the decouple compensator is suggested, including the experimental results.