Since most commercialized DLP 3D printers fabricate 3D structures by sinking materials to Vat using a bottom-up method, it is difficult to use various materials simultaneously and there are many restrictions on printing composite materials. Especially, composite resin mixed with various functional powders in photo curable resin generally has high viscosity, causing difficult material flow in the bottom-up method when using Vat. Additionally, most of the previously presented methods for fabricating multi-material structure use individual curing for each material, so the adhesion force at the contact surface is less than 50% compared to single material. Thus, in this paper, we propose a new type of DLP 3D printer that combines Material Extrusion and the DLP system. The proposed equipment can supply high viscosity composite material resins to a specific area to cure various materials simultaneously. This method will enable fabrication of multiple composite material structures with sufficient adhesion force. The tensile test will be performed to verify suitability of the proposed method.
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The necessity for printing multi-materials has increased as the importance of 3D printing grew in various industries. Many studies have undertaken for printing multi-materials simultaneously. In ME (Material Extrusion) type 3D printers, the method of printing different materials using multi nozzles is generally commercialized. Polymers with different composition are hardto-mix with each other, making it difficult to maintain the structural strength of printer parts. So the MJ type 3D printer uses a unique method that mixes multi-materials in a liquid state before printing. In the ME type 3D printer, there were also efforts to mix materials in a melted state, but they were mainly demonstrated for multi-colored parts. In this study, the effect of multi-material mixing on structural strength changes was tested. Multi-Materials were printed with the ME type 3D printer by using one nozzle with a multiple filament feeding system. The bending and tensile tests were conducted to verify the structural characteristics.
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Development of a Material Mixing Extrusion Type Chocolate 3D Printer MinSoo Park, HyungJik Jeong, JaeHyuek Moon, JungMuk Lim Journal of the Korean Society for Precision Engineering.2021; 38(2): 145. CrossRef
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