Belt-pulley looseness is a crucial factor in ensuring the safe operation of machinery used in industrial applications, such as compressors and fans. Traditionally, belt looseness has been inspected using contact-based current and vibration sensors. However, these methods are time-consuming and require manual attachment of the sensors. In order to overcome the limitations of these traditional methods, we propose a remote diagnosis method for detecting belt looseness using a smartphone. By utilizing a four-mirror system, the smartphone can construct a stereo system that enables 3D reconstruction of the object. This allows us to reconstruct the 3D trajectory of the belt and diagnose the level of looseness. To further enhance the accuracy of our proposed system, we have developed a calibration algorithm specifically designed for the four-mirror system. In our actual experiment, we successfully diagnosed four levels of belt looseness. As the level of looseness increased, we observed a curved shape in the 3D trajectory of the belt, along with noticeable quantitative differences. To quantitatively analyze these differences, we introduced a measure called the residual, which reflects the curvilinearity of the 3D trajectory. Our findings confirmed a significant correlation between the residual and the level of belt looseness.
A microfluidics chip is a miniature analytical system that injects a small amount of reagent into microchannels formed in the chip. It controls fluid flow to perform pretreatment, detection, reaction, mixing, separation, and analysis in parallel. In this study, polygonal microchannel structures were fabricated using a microstereolithography 3D printer based on an LCoS microdisplay projector. In the experiment, the width of the microchannel structure was changed from 50 ㎛ to 500 ㎛, and the output and width of the structure were measured. Inspection of the shape of the resulting microchannel structure showed that the tip of the structure was elliptical instead of the expected rectangular shape, and the fabrication width error increased as the channel width decreased to 200 ㎛ or less. Nevertheless, it was possible to fabricate microfluidics chip structures with widths less than 100 ㎛. The results of this study demonstrate the applicability of an LCoS microdisplay project-based 3D printer for the fabrication of microfluidic channel structures.
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Single-Layer Photopolymerization Process for the Rapid Fabrication of Nature-Inspired Multifunctional Films Sai Hamsitha Reddy Guvvala, Mohammed Gayasuddin Shaik, Ketki M. Lichade Journal of Manufacturing Science and Engineering.2025;[Epub] CrossRef