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Prediction and Verification of the Twist Deformation of Automotive Structure Parts after Hybrid Welding Using CAE

Dug Young Lee, Bo Sung Choi, Won Ho Choi, Jang Ho Ahn
JKSPE 2012;29(1):87-95.
Published online: January 1, 2012
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In recent years, laser-arc hybrid welding has begun to be adopted for assembly welding of automotive bodies and parts, because the hybrid welding process can weld lapped steel sheets having a larger gap than is possible with laser welding. In this paper, to predict the twist deformation by the hybrid welding when brackets are welded in B pillar of a passenger car, the residual stress using CAE is analyzed and the deformation result of CAE is compared with the measured deformation. First of all, after modeling heat source as intended to be expressed with laser-arc hybrid welding method, heat source fitting is done with welding conditions and a section of welding part obtained through specimen test. In case of heat source functions, laser used conical source and arc used double ellipsoid source. Through the local model analysis, elements which are located in the center of the model are selected. The elements are called WME(Welding Macro Element). This WME is extruded in the welding lines and welding phenomenon of complex parts is accomplished. The deformation amount after hybrid welding is got through a simulation, the validity of simulation is verified by measuring the panel and comparing with the simulation result.

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Prediction and Verification of the Twist Deformation of Automotive Structure Parts after Hybrid Welding Using CAE
J. Korean Soc. Precis. Eng.. 2012;29(1):87-95.   Published online January 1, 2012
Download Citation

Download a citation file in RIS format that can be imported by all major citation management software, including EndNote, ProCite, RefWorks, and Reference Manager.

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Prediction and Verification of the Twist Deformation of Automotive Structure Parts after Hybrid Welding Using CAE
J. Korean Soc. Precis. Eng.. 2012;29(1):87-95.   Published online January 1, 2012
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