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원뿔 컵 형상의 점진적 판재 성형 공정에서 형상에 따른 단면 형상의 변형 특성 분석

Analysis of the Section Deflection in the Incremental Sheet Metal Forming Process of the Circular Cup Shape according to the Cup Geometry

Journal of the Korean Society for Precision Engineering 2020;37(9):675-683.
Published online: September 1, 2020

1 서울과학기술대학교 대학원 기계디자인금형과

2 서울과학기술대학교 기계시스템디자인공학과

1 Department of Mechanical Design and Manufacturing Engineering, Graduate School, Seoul National University of Science & Technology

2 Department of Mechanical System and Design Engineering, Seoul National University of Science & Technology

#E-mail: cwlee@seoultech.ac.kr, TEL: +82-2-970-6371
• Received: February 26, 2020   • Revised: April 28, 2020   • Accepted: May 28, 2020

Copyright © The Korean Society for Precision Engineering

This is an Open-Access article distributed under the terms of the Creative Commons Attribution Non-Commercial License (http://creativecommons.org/licenses/by-nc/3.0) which permits unrestricted non-commercial use, distribution, and reproduction in any medium, provided the original work is properly cited.

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  • Study on the Incremental sheet metal forming process using a metal foam as a die
    Jae-Hyeong Yu, Kyu-Seok Jung, Mohanraj Murugesan, Wan-Jin Chung, Chang-Whan Lee
    International Journal of Material Forming.2022;[Epub]     CrossRef
  • Study on the Incremental Sheet Forming Process with the Ball Type Tool
    Jun-Hyun Kyeong, Byeong-Hyeop Lee, Sun-Jae Lee, Kyeong-Hoon Cho, Hyung-Won Youn, Chang-Whan Lee
    Journal of the Korean Society for Precision Engineering.2022; 39(5): 371.     CrossRef
  • Tool Path Design of the Counter Single Point Incremental Forming Process to Decrease Shape Error
    Kyu-Seok Jung, Jae-Hyeong Yu, Wan-Jin Chung, Chang-Whan Lee
    Materials.2020; 13(21): 4719.     CrossRef

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Analysis of the Section Deflection in the Incremental Sheet Metal Forming Process of the Circular Cup Shape according to the Cup Geometry
J. Korean Soc. Precis. Eng.. 2020;37(9):675-683.   Published online September 1, 2020
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Analysis of the Section Deflection in the Incremental Sheet Metal Forming Process of the Circular Cup Shape according to the Cup Geometry
J. Korean Soc. Precis. Eng.. 2020;37(9):675-683.   Published online September 1, 2020
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Analysis of the Section Deflection in the Incremental Sheet Metal Forming Process of the Circular Cup Shape according to the Cup Geometry
Image Image Image Image Image Image Image Image Image Image Image Image Image Image Image Image Image Image Image Image Image Image Image
Fig. 1 Shape errors in the single point incremental forming process (a) Section deflection (δ) and (b) Skirt spring back (θ)
Fig. 2 Schematic of the two-stage incremental forming process to reduce shape error
Fig. 3 Experimental equipment for tensile test
Fig. 4 The strain-stress curve of Al5052 by tensile test
Fig. 5 Specimen for incremental forming
Fig. 6 Experimental equipment for incremental forming
Fig. 7 (a) Tool path and (b) Parameters of cup shape in incremental forming
Fig. 8 (a) Tool path and (b) Parameters of disk shape in incremental forming to reduce section deflection
Fig. 9 Experimental measurement of cup shape in incremental forming
Fig. 10 Experiment results of incremental forming of cup shape when Rout is (a) 10 (b) 20 and (c) 30 mm
Fig. 11 Comparison of cross section according to Rout
Fig. 12 Variation of the section deflection according to Rout
Fig. 13 Experiment results of incremental forming of cup shape when Rin is (a) 40 (b) 35 (c) 30 and (d) 25 mm
Fig. 14 Comparison of cross section according to Rin
Fig. 15 Variation of the section deflection according to Rin
Fig. 16 Experiment results of incremental forming of cup shape when θh is (a) 45 (b) 50 (c) 55 and (d) 60o
Fig. 17 Comparison of cross section according to θh
Fig. 18 Variation of the section deflection according to θh
Fig. 19 Experimental measurement according to ZD in two-stage incremental forming process
Fig. 20 Experimental results in 1st+2nd incremental forming when ZD is (a) 0 (b) 1 (c) 2 mm and (d) 1st incremental forming
Fig. 21 Comparison of cross section according to ZD
Fig. 22 Variation of spring back angle according to ZD
Fig. 23 Comparison of cross section in 1st incremental forming and ZD = 1.63 mm
Analysis of the Section Deflection in the Incremental Sheet Metal Forming Process of the Circular Cup Shape according to the Cup Geometry

Material properties of Al5052 by tensile test

σYS [MPa] σUTS [MPa] E [GPa] Elong. [%]
167.8 223.4 79.5 9.4

Experiment condition of cup shape in incremental forming according to (a) Rout, (b) Rin and (c) θh

(a) Rout [mm] θh [Degree] Rin [mm] Δz [mm]
30 20 10 60 40 0.3
(b) Rin [mm] θh [Degree] Rout [mm] Δz [mm]
40 35 30 25 60 10 0.3
(c) θh [Degree] Rin [mm] Rout [mm] Δz [mm]
60 55 50 45 40 10 0.3

Experimental condition of cup shape in (a) 1st and (b) 2nd incremental forming

(a) Rin [mm] Rout [mm] θh [Degree] Δz [mm]
35 10 60 0.3
(b) ZD [mm] Rin [mm] Rout [mm] Δz [mm]
-1 -0.5 0 0.5 1 45 39 0.3
Table 1 Material properties of Al5052 by tensile test
Table 2 Experiment condition of cup shape in incremental forming according to (a) Rout, (b) Rin and (c) θh
Table 3 Experimental condition of cup shape in (a) 1st and (b) 2nd incremental forming