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절삭력 물리 모델 기반 가공용로봇 생산 시스템 디지털 트윈 플랫폼

Digital Twin Platform for Machining Robotic Production System based on Cutting Force Physics Models

Journal of the Korean Society for Precision Engineering 2024;41(6):459-465.
Published online: June 1, 2024

1 한국생산기술연구원 에너지시스템그룹

1 Energy System Group, Korea Institute of Industrial Technology

• Received: February 16, 2024   • Revised: March 17, 2024   • Accepted: April 4, 2024

Copyright © The Korean Society for Precision Engineering

This is an Open-Access article distributed under the terms of the Creative Commons Attribution Non-Commercial License (http://creativecommons.org/licenses/by-nc/3.0) which permits unrestricted non-commercial use, distribution, and reproduction in any medium, provided the original work is properly cited.

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  • A Review of Intelligent Machining Process in CNC Machine Tool Systems
    Joo Sung Yoon, Il-ha Park, Dong Yoon Lee
    International Journal of Precision Engineering and Manufacturing.2025; 26(9): 2243.     CrossRef

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Digital Twin Platform for Machining Robotic Production System based on Cutting Force Physics Models
J. Korean Soc. Precis. Eng.. 2024;41(6):459-465.   Published online June 1, 2024
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Digital Twin Platform for Machining Robotic Production System based on Cutting Force Physics Models
J. Korean Soc. Precis. Eng.. 2024;41(6):459-465.   Published online June 1, 2024
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Digital Twin Platform for Machining Robotic Production System based on Cutting Force Physics Models
Image Image Image Image Image Image Image Image Image Image Image Image Image Image
Fig. 1 Digital twin configuration diagram
Fig. 2 Geometry of a twist drill bit
Fig. 3 Cutting forces in shear plane model
Fig. 4 Cutting forces measured on CNC
Fig. 5 Robot drilling process schematic
Fig. 6 SIMSCAPE modeling
Fig. 7 Revolute joint of the robot
Fig. 8 Final predicted modal result
Fig. 9 Comparison of cutting forces calculated through physical model
Fig. 10 Digital twin combination program for robot drilling process
Fig. 11 Robotic drilling process cutting force compared by experiment and digital twin
Fig. 12 Conical simple model
Fig. 13 Material removal volume calculation algorithm using drill shape and simple shape
Fig. 14 Visualization module development
Digital Twin Platform for Machining Robotic Production System based on Cutting Force Physics Models

Values of each parameter in the Johnson-cook material plasticity model

A [MPa] B [MPa] C n m Tmelt T 0
856.41 840.26 0.111 0.8 0.663 1632 25

Ti-6Al-4V mechanical properties

Length [mm] 103 × 103 × 30
Tensile strength yield [MPa] 1100
Elongation at break [%] 10
Modulus of elasticity [GPa] 114
Shear strength [MPa] 760
Melting point [°C] 1604-1660

Drill technical details

Diameter [mm] 6
Coolant supply Internal coolant supply
Coating TIALN-T63
Tool-sense of rotation Right hand
Point angle [°] 140
Cutting material Carbide

Revolute joint stiffness values

[Nm/rad] Kθ1 Kθ2 Kθ3
Arbitrary stiffness 1.4098e6 0.400760e6 0.935280e6
Final stiffness 1.4098e6 0.06055e6 0.043e6
[Nm/rad] Kθ4 Kθ5 Kθ6
Arbitrary stiffness 0.36e6 0.37e6 0.38e6
Final stiffness 0.006e6 0.006e6 0.006e6
Table 1 Values of each parameter in the Johnson-cook material plasticity model
Table 2 Ti-6Al-4V mechanical properties
Table 3 Drill technical details
Table 4 Revolute joint stiffness values