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Volume 23(3); March 2006

Articles
Construction of a Collaboration-hub system for Mold Design
Bo Hyun Kim, Gyu-Bong Lee, Ju Young Lee, Seok Woo Lee, Hun Zong Choi
J. Korean Soc. Precis. Eng. 2006;23(3):7-11.
Published online March 1, 2006
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A study on an integrated representation and a support system of the design documents and knowledge
Ilju Bae, Soo-Hong Lee, June-Hyun Chang
J. Korean Soc. Precis. Eng. 2006;23(3):12-21.
Published online March 1, 2006
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Ontology-Based Knowledge Framework for Product Lifecycle Management
Jae Hyun Lee, Hyo Won Suh
J. Korean Soc. Precis. Eng. 2006;23(3):22-31.
Published online March 1, 2006
This paper introduces an approach to an ontology-based knowledge framework for product lifecycle management (PLM). Participants in a product life cycle want to share comprehensive product knowledge without any ambiguity and heterogeneity. However, previous knowledge management approaches are limited in providing those aspects. Therefore, we suggest an ontology-based knowledge framework including knowledge maps, axioms and specific knowledge for domain. The bottom level, the axiom, specifies the semantics of concepts and relations of knowledge so that ambiguity of the semantics can be alleviated. The middle level is a product development knowledge map; it defines the concepts and the relations of the product domain common knowledge and guides engineers to process their engineering decisions. The middle level is then classified further into more detailed levels, such as generic product level, specific product level, product version level, and product item level for PLM. The top level is specialized knowledge for a specific domain that gives the solution of a specific task or problem. It is classified into three knowledge types: expert knowledge, engineering function knowledge, and data-analysis-based knowledge. This proposed framework is based on ontology to accommodate a comprehensive range of unambiguous knowledge for PLM and is represented with first-order logic to maintain a uniform representation.
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Internet-based Design and Manufacturing
Doo-Man Chun, Sung-Hoon Ahn
J. Korean Soc. Precis. Eng. 2006;23(3):32-38.
Published online March 1, 2006
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Dynamic Model in Ball End Milling of Inclined Surface
Seung Yoon Kim, Young Soo Lee, Byung Hee Kim, Chong Nam Chu
J. Korean Soc. Precis. Eng. 2006;23(3):39-46.
Published online March 1, 2006
In this work a dynamic cutting force model in ball end milling of inclined surface is introduced. To represent the complex cutting geometry in ball end milling of inclined surface, workpiece is modeled with Z-map method and cutting edges are divided into finite cutting edge elements. As tool rotates and vibrates, a finite cutting edge element makes two triangular sub-patches. Using the number of nodes in workpiece which are in the interior of sub-patches, instant average uncut chip thickness is derived. Instant dynamic cutting forces are computed with the chip thickness and cutting coefficients. The deformation of cutting tool induced by cutting forces is also computed. With iterative computation of these procedures, a dynamic cutting force model is generated. The model is verified with several experiments.
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Dissimilar Metal Welding of Medium Carbon Steel and Austenitic Stainless Steel utilize CW Nd:YAG Laser
Young Tae Yoo, Ho Jun Shin, Dong Gu Ahn, Kie Gon Im, Byung Heon Shin
J. Korean Soc. Precis. Eng. 2006;23(3):47-55.
Published online March 1, 2006
Laser welding of dissimilar metals has been widely used to improve a wear resistance and a corrosion resistance of the industrial parts. The objective of this research is to investigate the influence of the process parameters, such as the welding for SM45C and STS304 with CW Nd:YAG lasers. The bead-on-plate welding tests arc carried out for several combinations of the experimental conditions. In order to quantitatively examine the characteristics of the dissimilar welding, the welding quality of the cut section, stress-strain behavior and the hardness of the welded metal are investigated. From the results of the investigation, it has been shown that the optimal welding condition without defects in the vicinity of the welded area and with a good welding quality is l600W of the laser power, 0.85m/min of welding speed and 4ℓ/min of pressure for shielding gas.
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Fabrication of nanostencil using FIB milling for nanopatterning
Gyu Man Kim, Sung Ill Chung, Hyeon-Seok Oh
J. Korean Soc. Precis. Eng. 2006;23(3):56-60.
Published online March 1, 2006
A high-resolution shadow mask, or called a nanostencil was fabricated for high resolution lithography. This high-resolution shadow mask was fabricated by a combination of MEMS processes and focused ion beam (FIB) milling. 500 run thick and 2×2 ㎜ large membranes were made on a silicon wafer by micro-fabrication processes of LPCVD, photolithography, ICP etching and bulk silicon etching. A subsequent FIB milling enabled local membrane thinning and aperture making into the thinned silicon nitride membrane. Due to the high resolution of the FIB milling process, nanoscale apertures down to 70 ㎜ could be made into the membrane. By local deposition through the apertures of nanostencil, nanoscale patterns down to 70 ㎜ could be achieved.
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Optimal connection condition study of the plastic optical fiber connector for automobiles
Eun Joo Jung, Chang Seok Kim, Myung Yung Jeong
J. Korean Soc. Precis. Eng. 2006;23(3):61-68.
Published online March 1, 2006
This paper is to investigate the influence of the end face quality on the loss characteristics of a plastic optical fiber(POF) connector and the stability of new designed sleeve for in-car network service. Using the parameters of the surface roughness and applied load, insertion loss of connector is measured. Endface condition for optimizing the connection is presented by the surface roughness satisfying loss criteria and the stress for minimizing the loss, Rrms=8 ㎚ and 19 ㎫, respectively. By vibration test and dynamic loss measurement, we show the stability of the new designed sleeve.
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Micro Electrical Discharge Milling Using Deionized Water
Do Kwan Chung, Bo Hyun Kim, Chong Nam Chu
J. Korean Soc. Precis. Eng. 2006;23(3):69-75.
Published online March 1, 2006
In this paper, micro electrical discharge milling using deionized water as dielectric fluid was investigated. In EDM, dielectric fluid is an important factor which affects machining characteristics. When deionized water was used as dielectric fluid, machining characteristics were investigated according to voltage, capacitance, and resistivity of deionized water. Machining gap increased with increasing voltage and capacitance. As the resistivity of deionized water decreased, the machining gap increased. The wear of a tool electrode and machining time can be reduced by using deionized water instead of EDM oil. Surface roughness was also improved when deionized water was used.
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Electrostatic Suspension and Transportation Device of Glass Panels
Jong Up Jeon
J. Korean Soc. Precis. Eng. 2006;23(3):76-85.
Published online March 1, 2006
In the manufacture of liquid crystal display devices, there is a strong demand for contactless glass panel handling devices that can manipulate a glass panel without contaminating or damaging it. To fulfill this requirement, an electrostatic transportation device for glass panels is proposed. This device can directly drive a glass panel and simultaneously provide contactless suspension by electrostatic forces. To accomplish these two functions, a feedback control strategy and the operational principle of an electrostatic induction motor are utilized. The stator possesses electrodes which exert electrostatic forces on the glass panel and are divided into a part responsible for suspension and one for transportation. To accomplish dynamic stability and a relatively fast suspension initiation time, the structure of the electrode for suspension possesses many boundaries over which potential differences are formed. In this paper, an electrode pattern suitable for the suspension of glass panels is described, followed by the structure of the transportation device and its operational principle. Experimental results show that the glass panel has been transported with a speed of approximately 25.6 ㎜/s while being suspended stably at a gap length of 0.3 ㎜.
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Characteristics of transmission control of an AMT vehicle
Jin-young Kong, Chang-seop Song
J. Korean Soc. Precis. Eng. 2006;23(3):86-93.
Published online March 1, 2006
This study is concerned with the investigation of characteristics or an AMT (Automated Manual Transmission) which arc composed of clutch part and transmission part. When a shifting signal is received from the controller, the clutch is disengaged first, and shifting action including selecting action is followed, and then the clutch is engaged last. The characteristics of transmission shifting response arc affected by various parameters or clutch and transmission control clements. Analytical results arc in fair agreement with experimental results. It is found that the operating pressure level is the most important for the response of AMT characteristics, and that the other parameters such as natural frequency and damping ratio of the control valve are less important.
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Self-organizing Feature Map for Global Path Planning of Mobile Robot
Young-Youp Cha, Se-Mi Jeong
J. Korean Soc. Precis. Eng. 2006;23(3):94-101.
Published online March 1, 2006
A global path planning method using self-organizing feature map which is a method among a number of neural network is presented. The self-organizing feature map uses a randomized small valued initial weight vectors, selects the neuron whose weight vector best matches input as the winning neuron, and trains the weight vectors such that neurons within the activity bubble are moved toward the input vector. On the other hand, the modified method in this research uses a predetermined initial weight vectors of 1-dimensional string and 2-dimensional mesh, gives the systematic input vector whose position best matches obstacles, and trains the weight vectors such that neurons within the activity bubble are moved toward the input vector. According to simulation results one can conclude that the modified neural network is useful tool for the global path planning problem of a mobile robot.
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An Adaptive and Robust Inspection Algorithm of PCB Patterns Based on Movable Segments
Soon-Hwan Moon, Gyung-Bum Kim
J. Korean Soc. Precis. Eng. 2006;23(3):102-109.
Published online March 1, 2006
Several methods for PCB pattern inspection have been tried to detect tine defects in pad contours, but their low detection accuracy results from pattern variations originating from etching, printing and handling processes. The adaptive inspection algorithm has been newly proposed to extract minute defects based on movable segments. With gerber master images of PCB, vertex extractions of a pad boundary are made and then a lot of segments are constructed in master data. The pad boundary is composed of segment units. The proposed method moves these segments to optimal directions of a pad boundary and so adaptively matches segments to pad contours of inspected images, irrespectively of various pattern variations. It makes a fast, accurate and reliable inspection of PCB patterns. Its performances are also evaluated with several images.
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Acceleration Optimization of a High-speed LCD Transfer Crane Using Finite Jerk
Won Jee Chung, Tae Jin Song, Dae Sun Hong, Ho Jong Kim, Duck Je Bang
J. Korean Soc. Precis. Eng. 2006;23(3):110-117.
Published online March 1, 2006
This paper presents the acceleration optimization of a high-speed LCD (Liquid Crystal Display) transfer system for the minimization of vibration. To reduce vibration is one of key requirements for the dynamic control of a high-speed LCD transfer system. In this paper, the concept of finite jerk (the first derivative of acceleration) has been introduced for realizing input acceleration. The profile of finite jerk has been optimized using a genetic algorithm so that vibration effect can be minimized. In order to incorporate a genetic algorithm, the dynamic model of a LCD transfer system which is realized by using the ADAMS® software has been linked to the simulation system constructed by the MATLAB®. The simulation results illustrated that the duration of finite jerk can be optimized so as to minimize the magnitude of vibration. It has been also shown that the acceleration optimization with finite jerk can make the high-speed motion of a LCD transfer system result in low vibration, compared with the conventional motion control with trapezoidal velocity profile.
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A Study of Tool Planning for Forming Analysis in REF SILL OTR-R/L Auto-Body Panel Stamping Process
Hyung-Hoon KO, Dong-Won Jung, Hyun-Gil Ahn, Chan-Ho Lee, Byung-Il Ahn, Won-Sub Moon
J. Korean Soc. Precis. Eng. 2006;23(3):118-124.
Published online March 1, 2006
The characteristic of sheet metal process is the few loss of material during process, the short processing time and the excellent price and strength. The sheet metal process with above characteristic is common used in industrial field, but in order to analysis irregular field problems the reliable and economical analysis method is demanded. Finite element method is very effective method to simulate the forming processes with good prediction of the deformation behavior. Among Finite element method. the static-implicit finite element method is applied effectively to analyze real-size auto-body panel stamping processes. which include the forming stage. In this paper, it was focused on the drawing ability factors on auto-body panel stamping by AUTO FORM with using tool planning alloy to reduce law price as well as high precision from Design Optimization of die. According to this study, the results of simulation will give engineers good information to access the Design Optimization of die.
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