In this study, the disturbance torque that maintains the gimbal at a specific angle during the centrifugal acceleration test was analyzed. Newton"s Second Law for Rotation was applied, to calculate the disturbance torque. A Theoretic solution for calculating the disturbance torque was derived, by separating the horizontal/vertical components of the moment of inertia. The Theoretic solution was verified, by numerical analysis (RecurDyn) of the simplified Gimbal model. To include the effect of acceleration, the distance between the central axis of the gimbal and the accelerated test equipment was applied as 0 and L (non-Zero). As a result of the analysis, it was found that the main disturbance torque is not related to acceleration, but to self-centrifugal force caused by rotation. A centrifugal acceleration test was conducted, to verify the operational performance of gimbal. The disturbance torque was calculated, by measuring the torque used to operate the gimbal"s motor. The result was compared with the disturbance torque, calculated by the Theoretic solution of the gimbal. The error between the result of test and Theoretic solution of torque was less than 4.5%.
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In this paper, topology optimization of a main roller for Multi-wire saws is conducted for the purpose of reducing mass of the main roller. Modal analysis is carried out to evaluate whether the resonance could have occurred, or not. The pressure from the cutting wires are modelled mathematically. Topology optimization analysis with the pressure model developed is conducted to derive optimal solution of the sectional shape of the roller. As a result, the cross section of the main roller manifests as an arch shape. The mass of the final optimal model is reduced by 14%, while the deflection and natural frequencies of the roller is same as those of the base model.
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This study determined the equivalent moment of inertia of the upper rotating body of an excavator, for the inertial endurance test of an excavator slewing system. The input speed and torque of the slewing reducer were measured by an excavator slewing test, and the equivalent moment of inertia of the upper rotating body of the excavator was calculated using iterative calculation. We developed a dynamic simulation model of the excavator slewing system, and validated the model by comparing it with the slewing test results. Using the validated model, we further developed a simulation model for the inertial endurance test, that considers the moment of inertia of the upper rotating body of an excavator. We concluded that the new dynamic model for the inertial endurance test of an excavator slewing system well exemplified the actual slewing test results.
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