In this work, we present an experimental study on cutting force and chip shrinkage coefficient during the milling of SKD11 steel at elevated temperatures using a high-frequency induction heating method. To improve the determination of the chip shrinkage coefficient, a 3D scanning method incorporating GOM Inspect 3D data analysis software was used to measure the chip length. To evaluate the effect of the heating process on output data such as chip geometry, cutting force, and chip shrinkage coefficient, cutting experiments were conducted at room and elevated temperatures with the same machining parameters of cutting speed, feed rate, and cutting depth. The Taguchi orthogonal array method was subsequently used for experimental design to obtain optimum values of the machining parameters. The analysis of variance method was also performed to indicate the percentage effect of the machining parameters on the cutting force and chip shrinkage coefficient. Finally, models of the cutting force and chip shrinkage coefficient during thermal-assisted milling of SKD11 were established and compared with experimental data.
Citations
Citations to this article as recorded by
The influence of induction-assisted milling on the machining characteristics and surface integrity of γ-TiAl alloys Tao Fan, Changfeng Yao, Liang Tan, Yilong Cao, Yunqi Sun, Wenhao Tang Journal of Manufacturing Processes.2024; 118: 215. CrossRef
Assessment of the Effect of Thermal-Assisted Machining on the Machinability of SKD11 Alloy Steel Thi-Bich Mac, The-Thanh Luyen, Duc-Toan Nguyen Metals.2023; 13(4): 699. CrossRef
The Impact of High-Speed and Thermal-Assisted Machining on Tool Wear and Surface Roughness during Milling of SKD11 Steel Thi-Bich Mac, The-Thanh Luyen, Duc-Toan Nguyen Metals.2023; 13(5): 971. CrossRef