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"Ho Cheol Lee"

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"Ho Cheol Lee"

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Identifying the impeller type is essential for enabling torque sensing in conventional agitators. Previous studies have demonstrated that using arrays of permanent magnets with like poles facing each other allows for cost-effective, non-contact sensors. However, these configurations create strong repulsive forces, complicating assembly during sensor fabrication. This study addresses the issue of poor assemblability by introducing a high-permeability ferromagnetic ball between the magnets. This ball not only reduces repulsive forces but can also induce attractive forces, making assembly easier. We analyzed the effects of ball diameter, magnet thickness, and the number of magnets on the inter-magnetic force using ANSYS Maxwell. To validate the finite element method (FEM) results, we conducted experiments, which showed that the measured values closely matched the simulation results. This confirmed that the ferromagnetic ball significantly mitigates the repulsion between magnets, and in some cases, reverses the force to attraction. These findings are important for enhancing assemblability in automated mass production. Additionally, the study identified an optimal steel ball size that minimizes repulsion while facilitating sensor miniaturization, providing a practical solution for compact sensor design.

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Articles
Analysis of Effect of Stirring Process Conditions on Liquid Viscosity in an Overhead Stirrer
Ho Cheol Lee, Gi Dae Kim
J. Korean Soc. Precis. Eng. 2020;37(9):659-665.
Published online September 1, 2020
DOI: https://doi.org/10.7736/JKSPE.020.033
To monitor the stirring state by on-line estimation of liquid viscosity instead of stopping the stirring process and measuring the viscosity using viscometer, a basic study clarifying the effect of stirring conditions was carried out. For this purpose, the relationship between liquid viscosity and the stirring conditions, such as stirring torque, stirring speed, the duty ratio of PWM, impeller and beaker type, and the blade position in the beaker was analyzed. The second-order relationship between the stirring speed and torque, the linear relationship between viscosity and torque, and the linear relationship between duty ratio of PWM and stirring speed were observed, thereby indicating that the liquid viscosity could be estimated by an experimental formula based on the duty ratio and the stirring speed. In addition, the type of impeller and beaker was identified using the magnetic field inside impeller and RFID technology. For reducing the error in calculating the liquid viscosity, the employment of an impeller blade with a large rotational resistance and stirring with the blade at the center zone of the beaker were found to be necessary.

Citations

Citations to this article as recorded by  Crossref logo
  • A Study on Contactless Identification of Impellers Using a Digital Hall Sensor
    Ho-Cheol Lee
    Journal of the Korean Society of Manufacturing Process Engineers.2021; 20(12): 71.     CrossRef
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Digitalization of Analog Magnetic Field Signals for Automatic Discriminating Impeller Types of an Overhead Stirrer
Ho Cheol Lee, Myeong Su Kang, Gi Dae Kim
J. Korean Soc. Precis. Eng. 2019;36(11):1033-1038.
Published online November 1, 2019
DOI: https://doi.org/10.7736/KSPE.2019.36.11.1033
To identify the impeller types automatically for an overhead stirrer operation, a digitalization of the analog magnetic signal of the permanent magnet arrays was performed. The permanent magnets were installed into the impeller shaft in NS-SN array, and their magnetic fields were measured by a hall sensor while the impeller was mounted on the stirrer. Results of the experiments and finite element analysis showed that the number of peaks of magnetic field signal was observed corresponding to the number of magnets. Considering the consistency of the number and the magnitude of magnetic field peaks, it was found to be more advantageous to measure the magnetic field in the axial than in the radial direction of the impeller. For eliminating the influence of the noise included in the analog signal and connecting it with the micro-controller of the stirrer, the analog magnetic field signal was transformed to the digital-pulse-patterned signal through DC offset, amplification, absolute value, and the comparator circuit. Through these processes, the error in identifying the impeller type could be significantly reduced compared with directly using the magnitude of the analog magnetic signal.

Citations

Citations to this article as recorded by  Crossref logo
  • A Study on Contactless Identification of Impellers Using a Digital Hall Sensor
    Ho-Cheol Lee
    Journal of the Korean Society of Manufacturing Process Engineers.2021; 20(12): 71.     CrossRef
  • Analysis of Effect of Stirring Process Conditions on Liquid Viscosity in an Overhead Stirrer
    Ho Cheol Lee, Gi Dae Kim
    Journal of the Korean Society for Precision Engineering.2020; 37(9): 659.     CrossRef
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  • Crossref
Vibrational Characteristics of Magnetostrictive Materials for a Vibration Assisted Cutting Device
Ho Cheol Lee, Gi Dae Kim
J. Korean Soc. Precis. Eng. 2012;29(11):1214-1220.
Published online November 1, 2012
Vibration assisted cutting (VAC) is one of the promising methods for precision machining, which has been normally equipped with piezoelectric materials. In this paper, a feasibility of applying magnetostrictive materials to VAC as a cutting device instead of piezoelectric materials was studied. For this, the vibrational characteristics of a magnetostrictive material was investigated with respect to a coil design, a preload, and the effects of a biasing and an exciting magnetic fields. The output strain of a magnetostrictive material is restricted due to an increasing inductive impedance as the exciting frequency increases and the heat of coil, etc. Through the experimental results, it was found that the biasing and the exciting magnetic field affected the output performance significantly but not the preload. In conclusion, the magnetostrictive material could be used only in the low frequency range but not a good candidate for high frequency actuating application.
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Workpiece Horizontality and Reference Positioning of Cutting Tool by Measuring Impedance in Ultra-Precision-Machining
Ho Cheol Lee, Gi Dae Kim
J. Korean Soc. Precis. Eng. 2011;28(12):1366-1371.
Published online December 1, 2011
In ultra precision machining, it is necessary to adjust the horizontality and reference position of a workpiece in a noncontact manner. For this, a simple process by measuring impedance between a tool tip and a workpiece which are connected to impedance analyzer is proposed. As the distance between the tool and the workpiece gets closer, the reduction rate of impedance becomes higher over all frequency ranges. By setting threshold value of impedance reduction rate at specific frequencies through preliminary experiments, the distance between the tool and the workpiece can be predicted and it directly enables us to horizontalize the workpiece and to set the tool to the desired reference position.
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A Study on PC-NC Based Aspherical Lens Polishing System with Minimum Translation Mechanism
Min Yang Yang, Ho Cheol Lee
J. Korean Soc. Precis. Eng. 2001;18(7):65-71.
Published online July 1, 2001
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