Dual-drive H-type gantry stages, powered by direct-drive linear motors, are commonly used in precision industrial applications that require high positioning accuracy over a large workspace. The cross-arm rigidly couples the two parallel axes, making strict synchronization control essential for maintaining positioning accuracy. Conventional master-master control treats the coupling effects as disturbances without accounting for the synchronization of the two motors. As a result, its performance deteriorates significantly under non-uniform load distribution, payload rotation, and directly applied torque disturbances, all of which necessitate reliable synchronization control. This study proposes a synchronization control scheme that integrates a sliding-mode controller with an uncertainty and disturbance estimator (SMC-UDE) and a feedforward torque compensator for the inertial torque induced by payload rotation. The proposed controller was implemented on a Hardware-in-the-Loop (HIL) simulator constructed with two parallel voice coil motors, and its performance was experimentally validated on the testbed. The HIL experimental results demonstrate that the SMC-UDE controller with feedforward torque-disturbance compensation achieves a quicker settling time compared to the conventional master-master control strategy. Additionally, it effectively suppresses disturbances generated by a rotary motor attached to a payload, thereby maintaining synchronization accuracy under disturbed conditions.
Recently, the demands of the large scale machine tools gradually increase to machine the large parts, such as large scale crankshaft, yaw and pitch bearings for the wind power generator and the vehicle or aircraft components. But the high technology is necessary in order to develop the huge machine tools. Furthermore, the global market of it has been monopolized by a few companies. So, we need to develop the large scale machine tools and study its core technology to rush into the increasing market. In this study, we carried out the researches for the important core technology of a multi-tasking, machine tool; a large scale 5-axis machine tool of gantry type for multi-task machining. This study is focused on the design of large size gantry type multi-axis machine. In the case of large size of machine the cross rail deflection in the X-axis is significant. To reduce the deflection due to the eccentric spindle head, a special hollow type design in the cross rail with outside ram is adapted in this study. Also, the Zig-Zag motion in the Y-axis is inevitable with the gantry geometry, which is by the un-balancing, different motion at the left and the right columns moving. We tried to reduce the influence of Zig-Zag motion using FEM with different loading conditions at the left and the right side column.
This paper presents a parallel typed walking robot which can walk in omni-direction and climb from a floor to a wall. We design a six D.O.F leg mechanism composed of three legs, which form a parallel mechanism with a base and a ground to generate arbitrary poses. Optimal design is conducted to maximize the walking space and the dexterity, which are normalized by the stroke of leg. Kinematic parameters are found to maximize the weighted optimal objectives. We design a triple parallel mechanism robot by inserting Stewart platform between the upper leg mechanism and the lower leg mechanism and examine the gaits when the robot walks on the ground and climbs from a floor to a wall. The analysis of walking space and dexterity for each gait shows that the triple parallel walking robot has a large walking space with a large stability region. We explore the possibility that the robot can climb from a floor to a wall. Investigating the gaits for the six steps proves that the robot can lift the foot up to the wall by combining the orientational walking space generated by three parallel mechanisms.