The Electrochemical Hydrogen Compressor is an optimal device for compressing low-pressure hydrogen to high-pressure hydrogen. It has a similar structure to the Proton Exchange Membrane Fuel Cell but operates at extremely high pressures, requiring multiple cells sealed with End Plates. The End Plate design must provide initial cell activation support, withstand maximum operating pressure within the stack, and prevent internal gas leakage. This study applies a multi-objective optimization method and grey relation analysis to determine the optimal design parameters for the End Plate based on the activation area of Dummy Cells. Finite Element Method (FEM) analysis is conducted to verify the effectiveness of the optimized End Plate design, considering the uniform pressure distribution with stacked Dummy Cells (1, 3, 6, 12). The analysis reveals that the parameters affecting the uniform pressure distribution include the End Plate design, stack sealing pressure, individual Cell design parameters, and the number of Cell stack layers.

Electro discharge machining (EDM) is one of the most frequently used processing methods for machining conductive materials. Taguchi method combined with Grey relational method has been used to accommodate requests for multiple object functions in the EDM process. In the present study, an attempt was made to determine optimum parameters for minimum size of hole and number of shots. The size of the hole is related to the quality of the hole while the number of shots affects machining time. Grey relational analysis was used to determine optimal machining parameters. Electrode length and unit discharge were found to be the most significant parameters. Optimal conditions were: pulley position of 39 ㎜, voltage of 120 V, a capacitance of 1500 pF, and a resistance of 500 Ω. In experiments, such electrical conditions (voltage, capacitance, and resistance) generated electrical energy of 10 μj. Under these conditions, a micro hole of 184.9 ㎛ in average diameter could be machined with 16 shots.

The ultrasonic horn used for bonding of flip chip has been designed to vibrate at a natural frequency. The ultrasonic horn must be manufactured accurately in physical terms, because the small change of mechanical properties may result in the significant change of natural frequency. Therefore, tight tolerance is inevitable to keep the natural frequency in acceptable range. However, since tightening of the tolerance increases the manufacturing cost significantly, trade-off between the cost and accuracy is necessary. In this research, an attempt was made to design the ultra sonic horn within acceptable natural frequency while the manufacturing cost was kept as low as possible. For this purpose, among the 18 tolerances of physical terms of the ultrasonic horn, the most important 4 factors were selected using Taguchi method. The equation to relate those main factors and the natural frequency was made using response surface method. Finally, optimal design scheme for minimum manufacturing cost without a loss of performance was determined using SQP method.

EDM is the manufacturing process that uses the thermal energy to machine electrically conductive part. Despite a lot of research has been conducted for decades, the best aspect ratio of the micro hole using micro-EDM has not been over 30, yet. In the present study, new fabrication scheme was introduced to increase the aspect ratio of micro hole dramatically. Micro holes with less than 10 aspect ratio were aligned and welded together to manufacture a micro hole with extreme aspect ratio. Alignment of the micro hole with over 380 aspect ratio was conducted by the home-made apparatus installed with microscope and laser beam. The micro hole with extreme aspect ratio was used to shape pencil beam from proton beam generated from MC-50 cyclotron. The pencil beam was utilized to machine test specimen whose result was compared with GEANT4 computer simulation. It was shown that the experimental and simulation result were closer as the aspect ratio of the micro hole was bigger.

The shock performance of hard disk drives has been a serious issue for Car PC. Since the vibration and disturbances from a car gives an adverse effect on a HDD of Car PC, it is necessary to protect a HDD from them. In this study, passive vibration attenuation system for a vehicle HDD was developed. Acceleration from the ground through the tire and suspension system was measured to figure out the frequency translated to Car PC. Critical frequency to Car PC was determined by exciting it with a shaker and measuring a data transmitting speed from HDD. A newly designed vibration attenuation system was fabricated to protect HDD from the acceleration. It was shown that the developed system had an excellent vibration attenuation ability.

Internet provides the useful method to monitor the current states of the machine tool no matter where a personnel monitors it. In this paper, a monitoring method of the torque of the machine tool's spindle induction motor using internet is suggested. To estimate the torque accurately, spindle driving system of an CNC lathe is divide into two parts, induction motor part and mechanical part attached to the induction motor spindle. Magnetizing current is calculated from the measured 3 phase currents without speed sensor used to estimate the torque generated by an induction motor. In mechanical part of the system, some of the torque is used to overcome friction and remaining torque is used to overcome cutting force. An equation to estimate friction torque is drawn as a function of cutting torque and rotation speed. Graphical programming is used to implement the suggested algorithm, to monitor the torque of an induction motor in real time and to make the estimated torque monitored on client computers. Torque of the spindle induction motor is well monitored on the client computers in about 3% error range under various cutting conditions.