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Position Control of a Linear Motor Motion Stage Using Augmented Kalman Filter
Keun-Ho Kim, Hyeong-Joon Ahn
J. Korean Soc. Precis. Eng. 2025;42(11):887-892.
Published online November 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.011

The rapid growth of semiconductor and display manufacturing highlights the demand for fast, precise motion stages. Advanced systems such as lithography and bio-stages require accuracy at the μm and nm levels, but linear motor stages face challenges from disturbances, model uncertainties, and measurement noise. Disturbances and uncertainties cause deviations from models, while noise limits control gains and performance. Disturbance Observers (DOBs) enhance performance by compensating for these effects using input–output data and a nominal inverse model. However, widening the disturbance estimation bandwidth increases noise sensitivity. Conversely, the Kalman Filter (KF) estimates system states from noisy measurements, reducing noise in position feedback, but it does not treat disturbances as states, limiting compensation. To address this, we propose an Augmented Kalman Filter (AKF)–based position control for linear motor stages. The system was modeled and identified through frequency response analysis, and DOB and AKF were implemented with a PIV servo filter. Experimental validation showed reduced following error, jitter, and control effort, demonstrating the improved control performance of the AKF approach over conventional methods.

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Control Boost of a Magnetic Levitation System with Disturbance Observers
Yupeng Zheng, Hyeong-Joon Ahn
J. Korean Soc. Precis. Eng. 2024;41(4):273-278.
Published online April 1, 2024
DOI: https://doi.org/10.7736/JKSPE.023.142
A magnetic levitation system (MLS) controls the position of a steel ball with the magnetic force of the electromagnetic actuator. A disturbance observer (DOB) could improve the disturbance rejection and command tracking performance of the voltage-controlled MLS. This paper studied control boost of MLS using current and position DOB. The current-controlled MLS had a higher control performance than the voltage-controlled MLS. The combination of PID position and PI current controls provided stable levitation and a wide operation range of MLS. When DOB was applied to PI current control, it could compensate for inductance change according to the position of the steel ball. In addition, when another DOB was introduced to the PID position control, it improved the disturbance removal performance. Finally, we discussed the effectiveness and limitations of the DOB-based current and position control by measuring closed-loop frequency responses.

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  • Improvement of the Transient Levitation Response of a Magnetic Levitation System Using Hybrid Fuzzy and Artificial Neural Network Control
    Yupeng Zheng, Hyeong-Joon Ahn
    International Journal of Precision Engineering and Manufacturing.2025; 26(5): 1159.     CrossRef
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Model-based Motion Control Design of a Linear Motor Stage in Frequency Domain
Hee Won Jeon, Hyeong-Joon Ahn
J. Korean Soc. Precis. Eng. 2024;41(1):55-60.
Published online January 1, 2024
DOI: https://doi.org/10.7736/JKSPE.023.107
The fourth industrial revolution led to advanced servo systems, enhancing productivity across industries. However, designing these systems remains challenging due to the performance-stability trade-off. This paper presents a model-based motion control of a linear motor motion stage in frequency domain. A user-code for the PowerPMAC commercial controller was developed to excite motion control system so that we could get a frequency response. The theoretical frequency response of the servo algorithm was compared with the experimental frequency response. Based on this, a tuning graphical user interface (GUI) was developed to predict performance when the servo loop gain is changed. Especially, to compensate for residual vibrations caused by high acceleration and deceleration and to improve tracking error, DOB (Disturbance Observer) and ILC (Iterative Learning Control) control techniques were applied in the frequency domain. Through the design of the frequency domain motion controller, the control performance of the linear motor motion stage could be predicted with over 96% accuracy, resulting in a 54.32% improvement in tracking error and a 93.56% improvement in settling time, 85.29% in RMS error.

Citations

Citations to this article as recorded by  Crossref logo
  • Fuzzy Neural Network Control for a Reaction Force Compensation Linear Motor Motion Stage
    Kyung Ho Yang, Hyeong-Joon Ahn
    International Journal of Precision Engineering and Manufacturing-Smart Technology.2024; 2(2): 109.     CrossRef
  • Customized Current Control of a Linear Motor Motion Stage
    Kyung Ho Yang, Hyeong-Joon Ahn
    Journal of the Korean Society for Precision Engineering.2024; 41(11): 875.     CrossRef
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Frequency Domain Identification and Model-based Disturbance Observer for a Mini Drone
Kyu-Hwan Chung, Hyeong-Joon Ahn
J. Korean Soc. Precis. Eng. 2023;40(5):383-388.
Published online May 1, 2023
DOI: https://doi.org/10.7736/JKSPE.022.134
Drone is an innovative industry that can combine the application of various technologies in the fourth industrial era, such as big data, artificial intelligence, and ICT. Although the synergy effects of these technologies will be great in various industrial ecosystems, drones are vulnerable to gusts such as "building wind" or "valley wind". Herein, the frequency domain of a mini drone was identified and a model-based disturbance observer (DOBs) was applied to implement the drone robust resistance against gusts. The frequency response of the Parrot Mambo or mini drone was measured with multi-sine excitation and the system dynamic parameters were identified. Based on the identified model, DOBs were designed and applied to the drone’s altitude, position, and yaw control. The effectiveness of the DOBs was verified with a sinusoidal disturbance. With the model-based DOB, 84.5% of the drone altitude responses, 50.7% of x responses, 52.1% of y responses, and 79.7% of yaw responses against sinusoidal disturbances were reduced. Flight responses were measured against wind disturbances with changing speed and direction. With the model-based DOBs, the drone"s altitude decreased by 87.7%, the x position by 53.0%, the y position by 60.6%, and the yaw angle by 56.2%.
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Control Performance Improvement of a Nonlinear Magnetic Levitation System with a Disturbance Observer
Yupeng Zheng, Hyeong-Joon Ahn
J. Korean Soc. Precis. Eng. 2023;40(4):329-334.
Published online April 1, 2023
DOI: https://doi.org/10.7736/JKSPE.022.133
Magnetic levitation system (MLS) is a typical nonlinear system that controls the position of a steel ball with the magnetic force of the electromagnetic actuator. Since disturbances, due to various external forces and modeling errors, may cause excessive vibration or poor command following, disturbance suppression is necessary to improve the control performance of the MLS. This paper presents a control performance improvement approach of an MLS with a disturbance observer (DOB). First, a mathematical model of the MLS was introduced and validated with the measured frequency response. The MLS steel ball was levitated with a proportional–integral–derivative (PID) controller and a DOB was designed based on the physical model of the MLS. Both disturbance rejection and command tracking performances of the MLS with the DOB were investigated with several design parameters such as PID gains and Q filter. The disturbance rejection and command tracking performances were improved by 76.1% and 64.7%, respectively by using DOB. Finally, the disturbance rejection and command-following performances of the MLS with the DOB were verified experimentally. The effectiveness and limitations of DOB were explained with measured closed-loop frequency responses.

Citations

Citations to this article as recorded by  Crossref logo
  • Control Boost of a Magnetic Levitation System with Disturbance Observers
    Yupeng Zheng, Hyeong-Joon Ahn
    Journal of the Korean Society for Precision Engineering.2024; 41(4): 273.     CrossRef
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Adaptive Model Free Speed Control Algorithm of DC Motors Based on Recursive Least-Squares with Forgetting Factor
Kwang Seok Oh, Ja Ho Seo
J. Korean Soc. Precis. Eng. 2018;35(3):311-318.
Published online March 1, 2018
DOI: https://doi.org/10.7736/KSPE.2018.35.3.311
This paper describes an adaptive model free speed control algorithm for DC motors, based on a recursive least-squares with forgetting factor. In order to control the speed of a DC motor, only the factors of output speed and voltage values have been used without a mathematical model of the DC motor. As the relationship between the input voltage and the DC motor speed in a specific region can be approximated as a first order system, the coefficient that represents the approximated first order system has been estimated by using a recursive least-squares approach with a forgetting factor model. Also, the error between the actual system and the approximated first order system has been estimated by a disturbance observer. Based on the estimated coefficient of the first order system, as well as this disturbance, an optimal input for tracking the desired velocity has been computed by using the Lyapunov direct method. Weighting factor adaptation rules have been proposed to enhance control performance. This performance evaluation has been conducted in a MATLAB/Simulink environment using a DC motor dynamic model for realistic evaluation. The evaluation results show that the developed adaptive DC motor speed control method ensures good tracking performance by using only the input voltage and the output speed information.
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