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Volume 27(4); April 2010

Articles
Development of Lightweight Moving Table for Linear Motor using Composite Materials
Young-Kug Hwang, In-Ung Eun, Choon-Man Lee, Yong-Won Seo
J. Korean Soc. Precis. Eng. 2010;27(4):7-13.
Published online April 1, 2010
Linear motors are efficient mechanism that offers high speed and positioning accuracy. By eliminating mechanical transmission mechanisms, much higher speeds and greater acceleration can be achieved without backlash or excessive friction. However, an important disadvantage of linear motor system is its high power loss and heating up of motor and neighboring machine components on operation. Therefore, it is necessary to design moving table with high stiffness, high efficiency and light weight construction. This paper presents the development of moving table using composite material. In order to develop light weight construction of moving table, finite element analysis is performed to find best moving table construction and composite stacking sequence. NASTRAN and MINITAB were used as the optimizer. A prototype for the moving table using composite material was created.
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Design of the Inverter Motor Drive System Applied to PFC using Interleaving Method
Seong Sik Yoon, Hyun Eui Choi, Tae Woo Kim, Ho Kyun Ahn, Seung Kyu Park, Tae Sung Yoon, Gun Pyoung Kwak
J. Korean Soc. Precis. Eng. 2010;27(4):14-19.
Published online April 1, 2010
In this paper, using interleaved power factor correction how to improve the inverter efficiency studied. Interleaved method can reduce the conduction losses and the inductor energy. Generally, critical conduction mode (CRM) boost PFC converter used low power level because of the high peak currents. if you use the interleaved mode, CRM PFC can be used medium or high power application. interleaved CRM PFC can reduce current ripple for higher system reliability and size of buck capacitor and EMI filter size. Interleaved CRM PFC that is installed in front of inverter can maintain the constant voltage regardless of the input voltage.
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A Study on the Development of Analysis Model for Prediction of Relative Deformation between Cutting Tool and Workpiece
Mun-Jae Lee, Young-Kug Hwang, Choon-Man Lee
J. Korean Soc. Precis. Eng. 2010;27(4):20-26.
Published online April 1, 2010
Any relative deformation between the cutting tool and the workpiece at the machining point, results directly in form and dimensional errors. The source of relative deformations between the cutting tool and the workpiece at the contact point may be due to thermal, weight, and cutting forces. This paper presents an investigation into dry and fluid machining with the objective of evaluating shape accuracy effect for the turning process of Al6061. The thermal distribution of cutting tool and cutting force was predicted using finite element method after measuring the temperature of the tool holder. To reach this goal, shape accuracy turning experiments are carried out according to cutting conditions with dry and fluid machining methods. The variable cutting conditions are cutting speed, depth of cutting and feed rate.
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A Study on Development of Pinhead Forming Process using Hinge Belt Typed Chipconveyor for Machine Tools
Dong Geun Park, Chi Hyuk Choi, Choon Man Lee
J. Korean Soc. Precis. Eng. 2010;27(4):27-32.
Published online April 1, 2010
This paper presents an investigation into the pinhead forming process with the objective of finding the optimal forming conditions. In order to this, the orbital forming analysis of a heading M/C was carried out using the explicit finite element method. Relationships between temperature by forming of load and stresses, rake angle by forming final shape and stress distribution were investigated through analysises in order to find an efficient solution. As a result, the higher temperature and orbital rake angle were the better forming conditions.
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A Study on the Development of Measuring System for Extra Long Roller Using Noncontact Sensor
Woong Kim, Choon-Man Lee, Mun-Jae Lee, Sung-Jin Park
J. Korean Soc. Precis. Eng. 2010;27(4):33-39.
Published online April 1, 2010
Manufacturing accuracy of a precision instrument was essential to stability and efficiency of the product. Accordingly, geometrically accuracy management of precision instrument was very becoming the technique in order to design and manufacturing for machine. In this study, Measuring System is developed for extra long roller using non-contact sensor. Futhermore, It's studied by Geometric Tolerance. Exact roundness is obtained to Least Squares method from the reference circle of measured data. Measuring System is analyzed point of measurement and straightness of extra long roller is evaluated by FEM.
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Verification on the Measurement Uncertainty for Surface Roughness
Chang Soon Kim, Min Won Park
J. Korean Soc. Precis. Eng. 2010;27(4):40-45.
Published online April 1, 2010
Evaluation of uncertainty is an ongoing process that can consume time and resources. It can also require the service of someone who is familiar with data analysis techniques. Therefore, it is important for laboratory personnel who are approaching uncertainty analysis for the first time to be aware of the resources required. International inclination of measurement filed to guarantee the traceability and confidence of measurement results discards the error concept and instead analyzes the measurement uncertainty. In this paper, we analyzed the elements of measurement uncertainty on surface roughness test which are the important things in mechanical parts test. Repeat the test by 3 men, the measurement uncertainty could be calculated.
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Estimation on Heavy Handling Robot using Flexible-Rigid Multibody Analysis
Jin Kwang Kim, Hae Ju Ko, Ki Beom Park, Tae Gyu Kim, Yoon Gyo Jung
J. Korean Soc. Precis. Eng. 2010;27(4):46-52.
Published online April 1, 2010
A flexible-rigid multibody analysis was performed to examine the dynamic response of a heavy handling robot system under a worst motion scenario. A rigid body dynamics analysis was solved and compared with flexible-rigid multibody analysis. The modal analysis and test were also carried out to establish the accuracy and the validation of the finite element model used in this paper. For the flexible-rigid multibody simulation, stresses in several major bodies were interested, so that those parts are flexible and other parts are modeled as rigid body in order to reduce computer resources.
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Development of Multi-DOF Ultrasonic Motor Using PZT
Youngwan Son, Kenjiro Takemura, Shinsuk Park
J. Korean Soc. Precis. Eng. 2010;27(4):53-62.
Published online April 1, 2010
This study introduces about development of multi-DOF ultrasonic motor that are composed of a bar-shaped stator and a spherical rotor. The ultrasonic motor is a motor which is operated by vibrations over frequency of 20kHz. The multi-DOF ultrasonic motor will be developed by expanding the basic theory of existing 1-DOF ultrasonic motor. It can generate 3-DOF rotation of the rotor around perpendicular axes using 3 vibration modes of stator. By using finite element methods, the optimal dimension of stator is decided and made the components of stator. When we apply the multi-DOF ultrasonic motor composed of rotor and stator to the driving test system, it will be checked whether the motor can be driven at the direction of 3-DOF or not. And it is proposed how the simulation of square bar shaped multi-DOF ultrasonic motor is accomplished.
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Mass Customization Oriented Modular Design of Office-chair Considering Human Body Size
Sang Chul Hwang, Jin Ho Kim, Young Choi
J. Korean Soc. Precis. Eng. 2010;27(4):63-71.
Published online April 1, 2010
Modular design is a very important design methodology that allows designers to develop a product family at low product development and production cost. This design methodology is also very powerful for products that require frequent design changes due to customer requirements. Most research on modular design is focused on the modularization based on functional decomposition, physical interface and manufacturing process of parts. In this paper, we propose a modularization method that takes size of human body parts into consideration for products which have physical interactions with the products such as office chairs and sport machines. Evaluation of modular design is based on dependence measurement between every pair of components in the design. In addition we proposed a module sizing method for the maximization of customer satisfaction in MC(Mass Customization) environment.
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The Study for Optimal Design of Spindle Insert used in Cotton Spinning Machine
Dong Woo Lee, Sun Chul Huh, Sang Suk Lee, Jae Joon Shim
J. Korean Soc. Precis. Eng. 2010;27(4):72-78.
Published online April 1, 2010
Textile machinery affects various industry, such as sport leisure industry, metal and chemistry material, electric electron, mechanical energy, packing and printing industry. In case of design of textile machine, the very important fact is absorbing the minute vibration induced by spinning thread and insert which is the part of spindle plays a role of reduction of impact caused by oscillation of thread bobbin. Therefore, Optimal design was executed by design of experiments and kriging optimal design methods to prevent fracture of spindle insert under the fatigue condition and deduced the best value of design parameter to improve the stability of the products. The highest sensitivity is showed at the design parameter A and D. As the spiral number of insert is increase, tension force applied its edge is distributed at whole model and the stress concentration is reduced.
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Evaluation of Residual Stress Effect about Fatigue Characteristic of U-shaped Structure
Sang Young Kim, Jae Mean Koo, Chang Sung Seok, Jin Yong Mo
J. Korean Soc. Precis. Eng. 2010;27(4):79-86.
Published online April 1, 2010
Mechanical structures with power sources experience repeated force produced by motors. In result, the life of the pipes reduces and ultimately, the pipes collapse. Such pipes are formed into several shapes and particularly, the U-shape pipe is damaged frequently. In most cases, the Ushape pipe is made with a straight pipe by complicated bending work. During this work process, plastic deformation of the pipe produces residual stress in the pipe. This residual stress significantly affects the fracture behavior of the pipe and induces the change of the stress ratio (min. stress/Max. stress = R). For this reason, residual stress has to be evaluated. In this paper, the residual stress of a U-shaped pipe was evaluated by FEM analysis. In addition, fatigue tests of the U-shaped pipe were performed by using a uniaxial fatigue testing machine. The results of the fatigue test were modified with the results of FEM (Finite Element Method) analysis for residual stress. The modified fatigue test results of the U-shaped pipe were compared with those of a straight pipe.
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Comparison of Strain on Dental Cervical Line between Tooth Fracture Test and Finite Element Analysis
Oui Sik Yoo, Keyoung Jin Chun
J. Korean Soc. Precis. Eng. 2010;27(4):87-94.
Published online April 1, 2010
When occlusal force is applied to a tooth, stress concentration occurs on the dental cervical line. This study investigated to find the maximum force and strain of natural teeth using an Instron and strain gauges, comparing the strain of cervical enamel using finite element analysis(FEA). Tests were conducted with a mandibular first premolar applying the conditions of occlusion. Then, the FEA was processed with the same as conditions of the fracture test. The test showed that the maximum force, maximum compressive strain and maximum tensional strain was 278±26 N, 0.668×10-3±0.678×10-3 and 0.248×10-3±0.102×10-3, respectively. It was found that six of eight measured strains were within the range of estimated strains by the FEA. Even though it was assumed that properties of FE models were isotropic, it could prove useful as a reference in understanding the tendency of dental strain.
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Longitudinal Alterations on Lumbar Vertebral Trabecular Bone Qualities during Pregnancy
Chang-Yong Ko, Bumseok Namgung, Hyo-seon Kim, Hyun Dong Kim, Han-Sung Kim
J. Korean Soc. Precis. Eng. 2010;27(4):95-101.
Published online April 1, 2010
The aim of this study was to detect longitudinal alterations on lumbar vertebral trabecular bone quality (microarchitecture and degree of mineralization) and bone mineral density (BMD) during pregnancy. Virginal eighteen mice were used. Then, twelve mice were mated. Mice lumbar vertebrae were scanned before mate, at 7 days of pregnancy (early pregnancy, 6 mice) and immediately after delivery (late pregnancy, 6 mice) by using in-vivo micro-computed tomography. Structural parameters, degree of mineralization and BMD were measured. During early pregnancy, there were no significant alterations on structural parameters, degree of mineralization and BMD. At late pregnancy, Tb.Th (11.8%) and BMD (12.7%) were significantly decreased and Tb.N (6.3%), Tb.Pf (43.0%) and BS/BV (15.1%) were significantly increased (p<0.05). Additionally, the lower degree of mineralization was increased, although, the higher degree of mineralization was decreased. These results indicated that the quality and BMD might be not affected during early pregnancy. At late pregnancy, however the bone quality and BMD were likely to be negatively affected.
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Prediction of Cured Cross-sectional Image in Projection Microstereolithography
Sung Hyun Kim, In Baek Park, Young Myoung Ha, Seok Hee Lee
J. Korean Soc. Precis. Eng. 2010;27(4):102-108.
Published online April 1, 2010
Projection microstereolithography is a process of fabricating a micro-structure by using dynamic mask such as digital micromirror device(DMD). DMD shapes the beam into cross-sectional image of structure. Photocurable resin is cured by the beam and stacked layer on top of layer. It is difficult to deliver the beam from the DMD to the photocurable resin without any distortions. We assume that the beam exposed to the resin by 1 pixel of DMD has Gaussian distribution, so the shaped beam reflected by the DMD affects its neighboring area. Curing pattern corresponding to a cross-sectional images is predicted by superposition of pixels of Gaussian distribution and it is similar to cured shape.
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