From the past, productivity improvement has been a problem to be solved, and various methods have been continuously developed. Recently, the demand for electric vehicles has increased along with the domestic and international environmental policies. Researches on the electrode production facilities have been actively conducted to increase the productivity of secondary batteries. Dispensers required for bonding the separator of the secondary battery, the cathode material and the anode material are also increasing in demand. The dispensers that spray a certain amount of adhesive quickly contribute to productivity improvement. However, Piezo type, which is currently being developed and used widely, has a higher performance than some industry, and its more expensive. In this study, we design a dispenser with lower performance than the conventional piezo type and lower the unit price and analyze the results.
Various chemicals are used for semiconductor process. In particular, the most important element in the etching and cleaning process is chemical liquid. An ultrasonic flow meter is used to monitor the supplying amount of chemical solution. If the ultrasonic flow meter contains bubble inside the liquid, measurement cannot be performed or measurement error will be occurred. In this research, the waveform was improved by zero-crossing processing so that the influence on measurement performance is negligible even if the bubble in the chemical solution is included. Consequently, the amplitude of the sound wave is attenuated. Existing flow meters monitor the amplitude value to determine the authenticity of the signal and to filter the noise. The improved method in this study distinguishes noise waves and monitors signal frequency. Flow measurement was carrying out even when the amplitude was resulting only less than 3% of input level volt. The system developed of this study has shown an exact measuring performance compared with the other make’s flow meters.
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Investigation on the influence of wall thickness on the reception signal in a PFA-made ultrasonic flow sensor Liang Hu, Chengwei Liu, Rui Su, Weiting Liu Sensor Review.2024; 44(2): 149. CrossRef
Control Speed Improvement of Chemical Liquid Flow Control Device for Semiconductor Manufacturing Process Il Jin Bae Journal of the Korean Society for Precision Engineering.2021; 38(6): 405. CrossRef
Reactors are needed to produce polymeric polymers as materials for OLED (Organic Light Emitting Diode). There are many types of reactors that assist in producing chemical reactions. One type, called a coil type, is a continuous reactor that has many advantages compared to other reactors. It can not only manufacture products continuously, but is cheaper and therefore cost efficient. A continuous coil type reactor was designed and manufactured for this study. A precise flow rate cannot be determined because of the numerous variables. An experimental flow rate is obtained when combining the following information: the valve opening angle, the revolution velocity of the screw and the temperature of the reaction. As a result, the study is considered that people who use this device will refer to this to control flow rate and time for reaction.
Generally, a working excavator has only one directional bucket tilting angle, which is up-forward. However, side direction rotation of the bucket would allow variety of working output. We designed a hydraulic rotary actuator comprising a double rod hydraulic cylinder with a rack-pinion gear set for use in excavator bucket with side tilting mechanism, thus converting the linear to angular motion. The proposed side tilting rotary actuator was designed with parts suitable for medium size of heavy duty excavator. These mechanical parts were inexpensive to purchase and the manufacturing cost was reasonable. The proposed mechanism is potentially useful for excavator with variety of working output.
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A Gain-Adaptive Intelligent Nonlinear Control for an Electrohydraulic Rotary Actuator Nguyen Minh Tri, Dang Xuan Ba, Kyoung Kwan Ahn International Journal of Precision Engineering and Manufacturing.2018; 19(5): 665. CrossRef
A Review of Recent Advances in Design Optimization of Gearbox Zhen Qin, Yu-Ting Wu, Sung-Ki Lyu International Journal of Precision Engineering and Manufacturing.2018; 19(11): 1753. CrossRef
The best method of measuring wood diameter is a contact-type device: however, obtaining an accurate result can be problematic under certain circumstances. In this study, we used a laser beam and a CCD camera that did not require contact with wood. The wood is illuminated by the laser beam, and the CCD camera captures this illumination. The measurement results were determined by processing of the captured image sequences. This paper explains the use of image processing and laser systems for measurement of wood under circumstances in which physical contact is impossible.
Recently, the demands of the large scale machine tools gradually increase to machine the large parts, such as large scale crankshaft, yaw and pitch bearings for the wind power generator and the vehicle or aircraft components. But the high technology is necessary in order to develop the huge machine tools. Furthermore, the global market of it has been monopolized by a few companies. So, we need to develop the large scale machine tools and study its core technology to rush into the increasing market. In this study, we carried out the researches for the important core technology of a multi-tasking, machine tool; a large scale 5-axis machine tool of gantry type for multi-task machining. This study is focused on the design of large size gantry type multi-axis machine. In the case of large size of machine the cross rail deflection in the X-axis is significant. To reduce the deflection due to the eccentric spindle head, a special hollow type design in the cross rail with outside ram is adapted in this study. Also, the Zig-Zag motion in the Y-axis is inevitable with the gantry geometry, which is by the un-balancing, different motion at the left and the right columns moving. We tried to reduce the influence of Zig-Zag motion using FEM with different loading conditions at the left and the right side column.
In this paper, we studied on an attenuation effect of automobile exhaust noise according to the direction of canceling speaker in duct-acoustic ANC system. Automobile exhaust noise was recorded at 800rpm, 3500rpm and 5000rpm of a diesel engine. Directions of canceling speaker can be set to 30°, 90° and 150° against the primary noise flow by acrylic ducts to be made for the experimentation. DSP board used to control the ANC system. The algorithm of this ANC system applied the Filtered-x-LMS algorithm that is modified to compensate for a property of DSP input signal and the secondary-path effect. As an experiment result, the direction of canceling speaker was proved to influence the reduction effect of noise. The 150° duct in the attenuation effect of noise showed a better result than the 90° or 30° duct.