Skip to main navigation Skip to main content
  • E-Submission

JKSPE : Journal of the Korean Society for Precision Engineering

OPEN ACCESS
ABOUT
BROWSE ARTICLES
EDITORIAL POLICIES
FOR CONTRIBUTORS

Page Path

59
results for

"Finite element analysis"

Article category

Keywords

Publication year

Authors

"Finite element analysis"

REGULAR

Structural Analysis of a Cylindrical Superelastic Shape Memory Alloy Ligation Clip
Sang Wook Lee, Jae Hoon Kim, Jae Sung Cha, Ji Hoon Kang
J. Korean Soc. Precis. Eng. 2025;42(11):959-964.
Published online November 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.083

This study outlines a structural design process for a cylindrical superelastic shape memory alloy (SMA) ligation clip. Although polymer-based clips are widely used, they face challenges related to long-term stability and limited radiopacity, highlighting the necessity for metal clips. By systematically modifying two key design variables—the hole offset ratio and the cut-off ratio—the proposed clip effectively reduces excessive stress concentration and enhances superelastic behavior. Finite element analyses indicate that the stress deviation in the two cross-sectional deformation regions decreased by 83.9%, and the martensitic transformation remained confined to a small area, demonstrating robust strain recovery within the superelastic range. In conclusion, the improved SMA clip successfully withstood internal pressures exceeding 15 psi without leakage, showcasing its superior ligation performance and potential for durable, reliable use in minimally invasive surgical procedures.

  • 11 View
  • 1 Download

SPECIAL

Air- and Bone-conduction Effects in Vehicle Interior Noise and Vibration Evaluation: A 12-DOF Human Model-head Finite Element Study
Jongyeon Yoon, Daeun Jeong, Namkeun Kim
J. Korean Soc. Precis. Eng. 2025;42(9):713-721.
Published online September 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.085

The rise of electric vehicles (EVs) has led to a reduction in engine noise, making suspension and road noise more noticeable. However, most assessments focus only on air-conducted (AC) pathways and overlook bone-conducted (BC) transmission. This study identifies key sources of vehicle noise and implements a finite-element simulation to replicate real-world driving conditions. A 12-degree-of-freedom (DOF) human body model quantifies how vibrations transmit from the vehicle structure to the head. Additionally, a detailed finite-element model of the human head evaluates basilar-membrane (BM) vibrations for both AC and BC inputs. The results indicate that BC dominates below 10 Hz, producing BM velocities up to 50 dB greater than AC. Above 10 Hz, AC prevails, showing a difference of approximately 40 dB. Notably, at frequencies of 33, 46, 67, and 80 Hz, the AC–BC difference narrows to below 10 dB, highlighting significant BC effects even at higher frequencies. These findings reveal that neglecting bone-conduction pathways can lead to an underestimation of occupant exposure to low-frequency vibrations. Therefore, comprehensive evaluations and control methods for vehicle noise should consider both AC and BC transmission mechanisms to accurately reflect human perception

  • 13 View
  • 0 Download
Articles
A Study on the Contact Pressure Trend of Plastic Seals based on Operating Conditions and Geometric Sensitivity Analysis
Hyeong Jun Shim, Min Seong Oh, Su Bong An, Hee Jang Rhee, Seok Moo Hong
J. Korean Soc. Precis. Eng. 2025;42(8):621-627.
Published online August 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.042
The use of environmentally friendly, lubricant-free plastic seals in the rotating parts of robots and machines is on the rise. However, variations in seal geometry and operating conditions can influence the contact pressure between the seal and shaft, potentially leading to poor sealing performance, premature wear, or debris ingress. Therefore, advanced design optimization is essential. In this study, we conduct a parametric study and sensitivity analysis to enhance the performance of plastic seals. Finite element analysis (FEA) is carried out using a 2D axisymmetric model with interference fit contact conditions to accurately simulate the behavior of the seal and shaft. We verify the reliability of the analysis by comparing the deformation of the seal diameter before and after shaft insertion with experimental measurements obtained using a 3D tactile measurement device. We analyze four design variables: pressure, temperature, seal diameter, and coefficient of friction, considering seal contact pressure as the objective function. Sensitivity analysis is performed to determine the impact of these design variables on contact pressure and to identify trends.
  • 20 View
  • 2 Download
Calculation of Flight Loads and Structural Robustness Analysis of Aircraft External Stores Considering Low Speed Rotorcraft Installation
Ji Hwan Park, Chang Bong Ban, Jong Hwan Kim, Sun Kyu Ahn
J. Korean Soc. Precis. Eng. 2025;42(8):613-620.
Published online August 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.040
External stores on low-speed rotorcraft are subjected to various external forces depending on the aircraft's operating conditions. While there are different types of external forces, this paper focuses on flight loads as defined by US defense specifications. Flight loads consist of static and dynamic loads. Static loads on aircraft external stores include inertial loads resulting from aircraft maneuvers and aerodynamic loads caused by the downward flow of the main wing. To define the inertial load, the inertial load factor on external stores was calculated, while the minimum analysis case for aerodynamic load was derived from trim analysis of rotorcraft blades. The critical design load diagram was developed by combining these factors, and ANSYS was utilized to analyze the structural robustness under static loads. Based on the characteristics of the main wing, a finite element analysis was conducted using a vibration profile tailored to the actual operating environment and an impact profile suitable for the impact conditions. Structural robustness was further assessed through actual tests. This analysis provides essential data for airworthiness certification, allowing for the safe installation of external stores on low-speed rotorcraft.
  • 32 View
  • 1 Download
A Study on Finite Element Analysis on Stress-strain and Cutting Force in Blade Operation in Rotary Die Cutting of PET Film
Sooyeon Cho, Minwook Kim, Wook-Bae Kim
J. Korean Soc. Precis. Eng. 2025;42(4):315-323.
Published online April 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.003
Finite element analysis (FEA) was conducted to investigate the cutting process of a single-layer PET film during rotary die cutting. In a roll-to-roll system, cutting blades formed on rollers were modeled as rigid bodies, while the PET film was modeled as an elastoplastic material using a two-dimensional approach. Stress-strain behavior of the film was measured through experimental tensile testing and used as input data for FEA. Force-displacement data from vertical cutting experiments of PET film were collected to validate the FE model and compared with simulation results. Stress distribution of the film and cutting force per unit thickness during the rotary cutting process were analyzed. The cutting force and range of effective cutting angles were proportional to tip angle of the blade within a range of 25 to 60 degrees, showing a noticeable change in proportionality slope at a tip angle of 40 degrees. As the film tension increased, the cutting force in thickness direction decreased, while that in longitudinal direction remained almost constant. Errors in film feed velocity significantly affected the cutting force. When the film moved slightly slower than the reference velocity, the cutting force was minimized due to reduced contact between the film and blade surface.
  • 4 View
  • 0 Download
A Study on Temperature and Stress Distribution in a Lens under Multi-Stage Cooling Conditions in Progressive Glass Molding Processes
Ji Hyun Hong, Jeong Taek Hong, Dong Yean Jung, Young Bok Kim, Keun Park, Chang Yong Park
J. Korean Soc. Precis. Eng. 2025;42(2):157-168.
Published online February 1, 2025
DOI: https://doi.org/10.7736/JKSPE.024.122
Glass Molding Process (GMP) is an effective method for producing precise optical elements such as lenses. This simulation study aimed to predict the distribution of temperature and stress within a lens during a multi-stage cooling process of GMP. To develop an accurate simulation model including molds and lens, thermal contact conductance and boundary conditions were determined by analyzing experimental and simulation results. The developed model was used to investigate changes in temperature and maximum principal stress within the lens, considering variations in cooling time, speed, and method at each cooling stage. Simulation results indicated that trends of maximum temperature difference and maximum principal stress within the lens were consistent over time. Results also showed that the maximum principal stress inside the lens increased significantly with additional cooling after uneven temperature distribution caused by a relatively short cooling time. Compared to simulation results of the cooling process involving contact only with bottom surface of the mold, contact cooling with both top and bottom surfaces showed decreased residual stress at the end of cooling and maximum temperature difference within the lens. However, the maximum principal stress could be higher during the cooling process involving both surfaces.

Citations

Citations to this article as recorded by  Crossref logo
  • Optimization of heating and molding temperatures in multi‐station glass molding for a meniscus aspheric lens
    Jian Zhou, Baocheng Huang, Shihu Xiao, Lihua Li
    International Journal of Applied Glass Science.2026;[Epub]     CrossRef
  • 8 View
  • 0 Download
  • Crossref
Prevention of Folding Defects in the Forging Process of Parachute Harness Parts Through Preform Die Design
Jeong Gon Kim, Sung Yun Lee, Jin Su Ha, Soo Bin Han, Seong Uk Kwon, Dae Cheol Ko, Jin Seok Jang
J. Korean Soc. Precis. Eng. 2025;42(2):129-138.
Published online February 1, 2025
DOI: https://doi.org/10.7736/JKSPE.024.115
This study focuses on preventing folding defects in the forging process of parachute harness parts. Through three- dimensional finite element analysis, it was determined that folding defects arise from uneven metal flow and timing differences in the filling of various regions. To address these issues, a preform die was designed and evaluated using multi-stage forging simulations. The results indicated that the preform die facilitated uniform metal flow, preventing folding defects and ensuring consistent filling across all key areas. To verify the simulation results, surface and cross-sectional metal flow analyses were conducted. Additionally, the preform die reduced the maximum die load, which is expected to extend die lifespan and improve overall process efficiency. These findings demonstrate that precise control of metal flow and the application of a preform die can significantly enhance the quality and durability of forged components, providing valuable insights for improving forging processes across various industries
  • 4 View
  • 0 Download
Derivation and Verification of Novel Phenomenon-based Theoretical Formulas for the Axial Compliance of Circular Flexure Hinges
Jun-Hee Moon, Hyun-Pyo Shin
J. Korean Soc. Precis. Eng. 2025;42(1):47-55.
Published online January 1, 2025
DOI: https://doi.org/10.7736/JKSPE.024.108
A circular flexure hinge is a core element for force transmission and relative motion of precision stages used in semiconductor processes. When designing a circular flexure hinge, calculation formulas for axial and rotational compliance are essential. However, in the case of axial compliance, results of the existing calculation formulas have significant differences from reliable finite element analysis results. In this study, calculation formulas for axial compliance of the circular flexure hinges were derived based on stress distribution phenomenon. Comparison with finite element analysis results confirmed that the newly developed calculation formulas were more accurate than existing ones. It is anticipated that these enhanced formulas will lead to more precise designs, ultimately reducing both time and costs in research and industry.
  • 5 View
  • 0 Download
A study of Tuned Mass Damper (TMD) Application for Mass Imbalance and Vibration Reduction in Gimbal Systems for High-speed Maneuverable Vehicles
Jun-Soo Kim, Dong-Kyun Lee, Jong-Kuk Lee, Hyeon-Jun Cho, Ji-in Jung
J. Korean Soc. Precis. Eng. 2024;41(11):857-864.
Published online November 1, 2024
DOI: https://doi.org/10.7736/JKSPE.024.079
This study proposed a method for simultaneously reducing mass imbalance and vibration in gimbal systems utilizing a tuned mass damper (TMD) as a balancing weight. Finite element analysis (FEA) and experiments were used for testing the method. Mass imbalance in gimbal systems generally causes external disturbance torque. To reduce this, a balancing weight can be used. However, weight increase due to balancing weight causes resonance in the gimbal system, which generates bias error in the gyroscope sensor. This study demonstrated that both mass imbalance reduction and vibration reduction effects could be achieved by utilizing a TMD as a balancing weight. FEA results showed that the mass imbalance reduction effect of the gimbal was not affected by TMD. The magnitude of vibration response at the resonance point was reduced by about 98% with TMD. When a TMD was applied, the magnitude of the vibration response at the resonance point was reduced by 98% to the same level as that of the gimbal. Bias error of the gyroscope sensor was reduced by about 95% or more. These results show that a TMD is useful for effectively reducing mass imbalance and vibration in gimbal systems while improving gyroscope sensor performance.
  • 4 View
  • 0 Download
Bending and Compressive Performance of Strut Tower Braces based on Finite Element Analysis for Improvement of Vehicle Safety and Stability
Jeong Bin Bae, Jung Jin Kim
J. Korean Soc. Precis. Eng. 2024;41(11):817-825.
Published online November 1, 2024
DOI: https://doi.org/10.7736/JKSPE.024.047
A strut tower brace is one of the components that can improve the driving stability of a vehicle. This component has received steady attention for a long time due to its affordable price and easy installation. However, strut tower braces sold in the market have different structures. Moreover, most of them do not contain sufficient information related to safety or stability. Thus, this study aimed to analyze and compare structural behaviors of strut tower braces having various body shapes under bending and compressive scenarios. For this purpose, this study selected six representative models in the market and calculated structural behaviors (stress and deformation) using finite element analysis. Results revealed the body shape had a decisive effect not only on the durability of the strut tower brace, but also on the safety and stability of the vehicle. Among the six models tested, the model having a body shape with a single-axis form utilizing a wide rectangular cross-sectional showed the best bending and compressive performances. This study also confirmed that bending and compressive performances could be simultaneously improved depending on body shape.
  • 5 View
  • 0 Download
Fretting Wear Simulation of Press-fit Axles Using an Energy Based Wear Model
Dong Hyung Lee, Young-Sam Ham, Chan Woo Lee
J. Korean Soc. Precis. Eng. 2024;41(9):699-705.
Published online September 1, 2024
DOI: https://doi.org/10.7736/JKSPE.024.071
Railway axles are among critical components ensuring safe and efficient train operations. They are particularly susceptible to damage mechanisms such as fretting wear and fatigue. Fretting induced by high contact pressure and microslip between contact surface can significantly deteriorate fatigue strength at the contact edge of the press-fit section. Recent research has been conducted to enhance axle strength and reliability. However, fretting wear or microcrack formation at the wheel-press-fit zone of axles is still an active area of investigation. Accurately analyzing fretting wear is challenging due to its sensitivity to numerous factors such as changes in friction coefficient, influence of wear particles, and selection of an appropriate wear model. This paper aimed to establish a comprehensive analysis method for fretting wear in interference-fitted axles using finite element analysis (FEA) and numerical analysis techniques. Two wear models were applied in simulations: an Archard wear model and an energy-based wear model. Analysis results were compared with experimental data from rotating bending fatigue press-fit specimens. This comparison will help validate the proposed analysis method and assess the effectiveness and accuracy of different wear models in predicting fretting wear in press-fit axles.
  • 6 View
  • 0 Download
Analysis of Stiffness Factors of Polymeric Ligation Clip
Gu Han Jeong, Jong Seo Na, Si Woo Lee, Sang Wook Lee
J. Korean Soc. Precis. Eng. 2024;41(6):417-421.
Published online June 1, 2024
DOI: https://doi.org/10.7736/JKSPE.024.004
With the increasing frequency of laparoscopic surgery, interest in the application of polymeric ligation clips as a method for ligating blood vessels has grown. Automatic clip appliers with built-in polymeric ligation clips have been developed to reduce ligation time. As the built-in clip is loaded into the jaw of the applier for ligation, a high spring constant, the elastic property of the clip is required to load properly. As the built-in clip loses its elastic properties due to stress relaxation over time, a polymeric ligation clip with a high spring constant is needed to increase the shelf life of the applier. In this study, four design factors of the cavity at the clip hinge (length, width, eccentricity, and angle of the cavity) were derived and applied to the Taguchi optimization method using finite element analysis to evaluate which factor was critical. The four design factors explained 93.5% of the variation in the spring constant. The factors related to cavity width and eccentricity were significant at p<0.05. Cavity width was the most crucial factor, explaining 70.8% of the variation in the spring constant. The spring constant of the improved clip model increased by 55.4% compared with the existing model.
  • 5 View
  • 0 Download
Validation of Structural Safety for Flight Compatibility of Pod Mounted Aircraft External under Flight Load Conditions
Woo Je Cho, Dong Seol Choi, Jin Bo Park, Sun Kyu Ann
J. Korean Soc. Precis. Eng. 2024;41(4):251-260.
Published online April 1, 2024
DOI: https://doi.org/10.7736/JKSPE.023.113
A pod mounted on an aircraft external must be installed on an aircraft after its structural safety is verified under flight conditions. This paper presents methods of flight load and test load generation. Evaluation of test result data and standards for failure mode are also presented. First of all, to verify the static structural stability, flight loads for the aircraft maneuvering conditions were calculated. Finite element analysis was then performed with flight loads. As a result of the analysis, structures were verified to have a margin of safety for a given design requirement. In addition, it was confirmed that the launcher tube had enough rigidity to support the missile. Thus, the role of stinger such as longeron and hardback was insignificant. Finally, based on results of tests and analysis, the static structural stability of pod was substantiated and the reliability and effectiveness of the analysis model were obtained. These results and dynamic stability verification results suggest that an optimal design is necessary.

Citations

Citations to this article as recorded by  Crossref logo
  • Calculation of Flight Loads and Structural Robustness Analysis of Aircraft External Stores Considering Low Speed Rotorcraft Installation
    Ji Hwan Park, Chang Bong Ban, Jong Hwan Kim, Sun Kyu Ahn
    Journal of the Korean Society for Precision Engineering.2025; 42(8): 613.     CrossRef
  • 6 View
  • 0 Download
  • Crossref
Analysis of Electromagnetic Field and Temperature Distribution around Narrow Gap in High-frequency Resistance Welding of Steel Pipe
Young Soo Yang, Kang Yul Bae
J. Korean Soc. Precis. Eng. 2023;40(10):829-837.
Published online October 1, 2023
DOI: https://doi.org/10.7736/JKSPE.023.053
When a narrow gap was formed under appropriate welding conditions in the steel pipe manufacturing process using highfrequency resistance welding, temperature distribution was analyzed to predict the length of the gap. Assuming the length of the gap from the apex point to the welding point at an applied voltage, and calculating the temperature distribution around the gap, the length of the gap with an appropriate fusion width at the welding point could be estimated. Along with this, the current density and magnetic flux density distributions that appeared in the narrow gap were obtained according to the change in the applied voltage, and the distribution shape and size of the electromagnetic force acting on the gap were also predicted. The current density, magnetic flux density, and electromagnetic force gradually increased along the narrow gap, showing the maximum value at the welding point. In the temperature distribution in the narrow gap, the surface of the front end began to melt at an appropriate applied voltage, and the melting width was the largest at the welding point. As the applied voltage increased, the narrow gap became longer, and the appropriate gap length appeared in proportion to the applied voltage.

Citations

Citations to this article as recorded by  Crossref logo
  • Analysis of Stress Distribution around the Weld Zone in High Frequency Resistance Welding of Steel Pipe
    Young-Soo Yang, Kang-Yul Bae
    Journal of the Korean Society of Manufacturing Process Engineers.2024; 23(6): 21.     CrossRef
  • 6 View
  • 0 Download
  • Crossref
A Study on the Structural Improvement of Ligation Parts of a Polymer Clip Blood Vessel Ligator
Sung Ho Han, Bok Lok Choi
J. Korean Soc. Precis. Eng. 2023;40(8):593-598.
Published online August 1, 2023
DOI: https://doi.org/10.7736/JKSPE.023.027
When laparoscopic surgery is performed, polymer clip blood vessel ligators are widely used to prevent bleeding and secure surgical vision. However, long-term use of such ligators can cause many structural problems, especially in the jaw part where the clip is mounted directly to the blood vessel. For example, jaws of the ligation device might be opened above the design value and upper and lower jaws might be twisted against each other. In addition, buckling or bending deformation can easily occur at the tip of the inner shaft. Due to these problems, the ligation machine cannot ligate the clip properly, which might lead to a medical accident. Therefore, in this study, the design was changed to improve these problems by increasing the pin diameter and contact surface, applying a double pin structure, and changing the structure of the shaft tip. As a result, the modified model showed 12.5% and 10.2% improvements in opening and twisting stiffness compared to the initial model with 7.2% and 58% improvements in critical buckling load and bending stiffness, respectively.

Citations

Citations to this article as recorded by  Crossref logo
  • Analysis of Stiffness Factors of Polymeric Ligation Clip
    Gu Han Jeong, Jong Seo Na, Si Woo Lee, Sang Wook Lee
    Journal of the Korean Society for Precision Engineering.2024; 41(6): 417.     CrossRef
  • 6 View
  • 0 Download
  • Crossref