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"Fused deposition modeling"

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"Fused deposition modeling"

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Tensile Behavior of 3D Printed Specimens by Small Punch Test
Bum Joon Kim
J. Korean Soc. Precis. Eng. 2025;42(10):879-884.
Published online October 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.121

The purpose of this study is to evaluate the deformation behavior of 3D printed specimens using the small punch tensile test method. Traditional tensile tests for assessing mechanical properties require a significant amount of material to produce uniaxial tensile specimens. In contrast, the small punch test method only requires 10 x 10 x 0.5 mm (width x length x thickness) thin plate specimens, providing a substantial economic advantage in specimen sampling and production. This method is particularly beneficial when it is impossible to produce specimens of the same size as uniaxial specimens, as it allows tensile testing with just the minimum sample required. In this study, we utilized fused deposition modeling 3D printing and considered various 3D printing parameters, such as layer height and volume fraction, while manufacturing the specimens. We then compared and analyzed the effects of these variables on tensile strength as measured by the small punch tensile test. Furthermore, we focused on investigating the applicability of this method to the deformation behavior of 3D printed specimens. We also examined the impact of laminating conditions, including layer height, printing speed, and laminating direction, on the failure modes observed after the small punch tensile test.

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A Study on the Dissolution Characteristics of 3D Printed Tablet with Lattice Structures
Sang Hoon Lee, Seung Min Oh, Seo Rim Park, Seok Kim, Young Tae Cho
J. Korean Soc. Precis. Eng. 2023;40(8):633-638.
Published online August 1, 2023
DOI: https://doi.org/10.7736/JKSPE.023.002
With recent development of 3D printing technology, its applications to the bio-industry are increasing. Many research studies are being done for manufacturing personalized tablets through this technology in the pharmaceutical process. In this study, to control the dissolution rate of tablets, a lattice structure was inserted into the tablet and the dissolution rate was compared. The tablet proposed in this study can be manufactured by the FDM method, adopting a lattice structure with a large surface area-to-volume ratio. Tablets containing various lattice structures were fabricated using water-soluble PVA filaments and dissolution experiments were conducted in water at 37oC. As a result, it was confirmed that the specific surface area and the mass loss rate were proportional to both the 3D lattice structure and the monolith structure. Among different structures, the diamond structure had the most active dissolution.
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Effect of Fused Deposition Conditions on the Fracture Behavior of 3D Printed Tensile Specimens
Bum Joon Kim
J. Korean Soc. Precis. Eng. 2020;37(6):421-428.
Published online June 1, 2020
DOI: https://doi.org/10.7736/JKSPE.020.048
Three-dimensional printing technology has technical limitations limited to the development of prototypes focusing on functional realization. Because of these limitations, there are problems such as mechanical strength and rigidity in entering the commercialization market. However, the industry is working to overcome these obstacles in the future and apply them directly to the field for mass production in the manufacturing process. In particular, research to secure physical properties such as mechanical strength, the major problem of 3D printing products, has been initiated in the automobile industry, aviation, and medical fields. Thus, this study focused on the mechanical strength required for commercialization of 3D printing technology. To achieve this goal, a tensile specimen was fabricated by an FDM (Fused Deposition Modeling) type 3D printer. Tensile specimens were produced of round bar type and the deposition direction, layer height, and printing speed of the layers were considered. Finally, the effects of variables for each printing condition on tensile strength and fracture behavior were compared and analyzed. Also, the fracture surface of the tensile specimen was observed to investigate the effect of the deposition direction on the fracture behavior.

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  • Enhanced Analysis Model to account for Equivalent Anisotropic Properties of Parts according to 3D Printing Conditions
    Chae-Rim Seon, Da-Yeong Jang, Geung Hyeon Lee, Minho Yoon, Jang-woo Han
    Journal of the Computational Structural Engineering Institute of Korea.2025; 38(2): 131.     CrossRef
  • Tensile Behavior of 3D Printed Specimens by Small Punch Test
    Bum Joon Kim
    Journal of the Korean Society for Precision Engineering.2025; 42(10): 879.     CrossRef
  • Experimental Validation of Topology Design Optimization Considering Lamination Direction of Three-dimensional Printing
    Hee-Man Park, Gyu-Bin Lee, Jin-san Kim, Chae-Rim Seon, Minho Yoon
    Journal of the Computational Structural Engineering Institute of Korea.2022; 35(3): 191.     CrossRef
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Effect of Process Parameters on Mechanical Strength of Fabricated Parts using the Fused Deposition Modelling Method
Lan P. T., Huy A. Nguyen, Huy Q. Nguyen, Loc K. H., Thanh T. Tran
J. Korean Soc. Precis. Eng. 2019;36(8):705-712.
Published online August 1, 2019
DOI: https://doi.org/10.7736/KSPE.2019.36.8.705
This study investigated the effects of process parameters on mechanical properties of fabricated parts of the Polylactic acid (PLA) materials using fused deposition modeling (FDM) in 3D printing Technology. First, Taguchi method in the design of experiment (DOE) approach was applied to generate a design matrix of three process parameters namely; printing speed, extrusion temperature and layer thickness. A L9 array with 9 specimens was used for fabrication under various process parameters by the Builder 3D printer. Tensile test was implemented and recorded in accordance with ASTM D368 standard. Achieved data were analyzed using the Minitab software to show the effect of each process parameter on mechanical properties. Secondly, a regression model was developed to predict the trend of response in case of change in setting of parameters and estimating the optimal set of process parameters which creates the strongest FDM parts. The achieved optimum parameters were used to validate the fabricated samples for tensile testing. According to the results, the best mechanical strength of fabricated parts was achieved with printing speed of 48 mm/s, extrusion temperature of 220 degree of celsius (C) and the layer thickness of 0.15 mm. Also, the extrusion temperature was the most influencing factor on ultimate tensile stress.

Citations

Citations to this article as recorded by  Crossref logo
  • Predicting the dynamic tensile response of FDM materials using machine learning
    Amjad Alsakarneh, Sinan Obaidat, Ahmad A. Mumani, Mohammad F. Tamimi
    Discover Applied Sciences.2025;[Epub]     CrossRef
  • From feedforward to quantum: Exploring neural networks for predicting tensile strength in additively manufactured polylactic acid parts
    Mohammad Hossein Nikzad, Mohammad Heidari-Rarani, Reza Rasti, Neda Moghim, Sachin Shetty
    Materials Today Communications.2025; 49: 113956.     CrossRef
  • Machine learning-driven prediction of tensile strength in 3D-printed PLA parts
    Mohammad Hossein Nikzad, Mohammad Heidari-Rarani, Reza Rasti, Pooya Sareh
    Expert Systems with Applications.2025; 264: 125836.     CrossRef
  • Using Bayesian Regularized Artificial Neural Networks to Predict the Tensile Strength of Additively Manufactured Polylactic Acid Parts
    Valentina Vendittoli, Wilma Polini, Michael S. J. Walter, Stefan Geißelsöder
    Applied Sciences.2024; 14(8): 3184.     CrossRef
  • Experimental and Investigation of ABS Filament Process Variables on Tensile Strength Using an Artificial Neural Network and Regression Model
    Mostafa Adel Abdullah Hamed
    Al-Nahrain Journal for Engineering Sciences.2024; 27(2): 251.     CrossRef
  • OPTIMIZATION OF FDM 3D PRINTING PARAMETERS FOR TENSILE STRENGTH OF PETG CARBON FIBRE USING TAGUCHI METHOD
    Nor Aiman Sukindar, Nurul Aini Athirah Abdul Rahim , Ahmad Shah Hizam Md Yasir , Shafie Kamaruddin , Mohamad Talhah Al Hafiz Mohd Khata , Nor Farah Huda Abd Halim , Mohamad Nor Hafiz Jamil , Ahmad Azlan Ab Aziz
    International Journal of Modern Manufacturing Technologies.2024; 16(3): 143.     CrossRef
  • The use of machine learning in process–structure–property modeling for material extrusion additive manufacturing: a state-of-the-art review
    Ziadia Abdelhamid, Habibi Mohamed, Sousso Kelouwani
    Journal of the Brazilian Society of Mechanical Sciences and Engineering.2024;[Epub]     CrossRef
  • Machine Learning Study of the Effect of Process Parameters on Tensile Strength of FFF PLA and PLA-CF
    Abdelhamid Ziadia, Mohamed Habibi, Sousso Kelouwani
    Eng.2023; 4(4): 2741.     CrossRef
  • Metatarsal bone model production using 3D printing and comparison of material properties with results obtained from CT-based modeling and real bone
    Zeliha Coşkun, Talip Çelik, Yasin Kişioğlu
    Proceedings of the Institution of Mechanical Engineers, Part H: Journal of Engineering in Medicine.2023; 237(4): 481.     CrossRef
  • Ergiyik filament ile imalat yönteminde kullanılan PLA ve çelik katkılı PLA filament malzemelerin mekanik ve fiziksel özelliklerinin incelenmesi
    Ali Osman ER, Osman Muhsin AYDINLI
    Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi.2023; 39(2): 1285.     CrossRef
  • INFLUENCE OF FDM PROCESS VARIABLES' ON TENSILE STRENGTH, WEIGHT, AND ACTUAL PRINTING TIME WHEN USING ABS FILAMENT
    Tahseen Fadhil Abbas, Ali Hind Basil , Kalida Kadhim Mansor
    International Journal of Modern Manufacturing Technologies.2022; 14(1): 7.     CrossRef
  • Analysis of Correlation between FDM Additive and Finishing Process Conditions in FDM Additive-Finishing Integrated Process for the Improved Surface Quality of FDM Prints
    Ji Won Yu, Hyung Jin Jeong, Jae Hyung Park, Dong Hun Lee
    Journal of the Korean Society for Precision Engineering.2022; 39(2): 159.     CrossRef
  • Regression Model for Optimization and Prediction of Tensile Strength of a PLA Prototype Printed
    Lahcen Hamouti, Omar El Farissi, Omar Outemssa
    Journal of Advanced Computational Intelligence and Intelligent Informatics.2022; 26(6): 952.     CrossRef
  • Effect of extruder temperature and printing speed on the tensile strength of fused deposition modeling (FDM) 3D printed samples: a meta-analysis study
    Sajjad Farashi, Fariborz Vafaee
    International Journal on Interactive Design and Manufacturing (IJIDeM).2022; 16(1): 305.     CrossRef
  • Effects of raster angle in single- and multi-oriented layers for the production of polyetherimide (PEI/ULTEM 1010) parts with fused deposition modelling
    Musa Yilmaz, Necip Fazil Yilmaz
    Materials Testing.2022; 64(11): 1651.     CrossRef
  • Optimisation of Strength Properties of FDM Printed Parts—A Critical Review
    Daniyar Syrlybayev, Beibit Zharylkassyn, Aidana Seisekulova, Mustakhim Akhmetov, Asma Perveen, Didier Talamona
    Polymers.2021; 13(10): 1587.     CrossRef
  • Influence of 3D printing process parameters on the mechanical properties and mass of PLA parts and predictive models
    João Araújo Afonso, Jorge Lino Alves, Gabriela Caldas, Barbara Perry Gouveia, Leonardo Santana, Jorge Belinha
    Rapid Prototyping Journal.2021; 27(3): 487.     CrossRef
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New Fabrication Method of Bio-Ceramic Scaffolds Based on Mould using a FDM 3D Printer
Min-Woo Sa, Seung Hyeok Choi, Jong Young Kim
J. Korean Soc. Precis. Eng. 2018;35(10):957-963.
Published online October 1, 2018
DOI: https://doi.org/10.7736/KSPE.2018.35.10.957
Scaffolds for bone tissue engineering (BTE) should accomplish appropriate mechanical, cell interaction, and new bone ingrowth properties. Among calcium phosphate (CaP) based bio-ceramics used for preparing scaffolds, biphasic calcium phosphate (BCP) is attracting great interest for fabricating BTE scaffolds owing to its excellent biocompatibility and osteoconductivity. Fused deposition modeling (FDM) is an additive manufacturing technology commonly used for modeling, prototyping, and production applications. It is one of techniques used for 3D printing. The main purpose of this study was to develop new fabrication process of BCP scaffolds based on extrusion moulding using a 3D printer. Through the 3D printer, we showed new fabrication process for making scaffold mould and extrusion device parts that could be combined with tension-compression test machine. Line width, pore size, and porosity of these fabricated BCP scaffolds were measured and calculated. Mechanical properties and cell proliferation results of these BCP scaffolds were then evaluated.

Citations

Citations to this article as recorded by  Crossref logo
  • Development of machine learning models for material classification and prediction of mechanical properties of FDM 3D printing outputs
    Su-Hyun Kim, Ji-Hye Park, Ji-Young Park, Seung-Gwon Kim, Young-Jun Lee, Joo-Hyung Kim
    Journal of Mechanical Science and Technology.2025; 39(2): 541.     CrossRef
  • A Study on the Optimization of Mold Conditions for Fabrication of Bio-ceramic Scaffold via a FDM 3D Printer
    Min-Woo Sa, Jong Young Kim
    Journal of the Korean Society of Manufacturing Process Engineers.2024; 23(1): 42.     CrossRef
  • 3D printing of Hollow Biocompatible Ceramic Scaffold by Material Deposition and Volumetric Shrinkage
    Seok Kim
    Journal of the Korean Society of Manufacturing Technology Engineers.2019; 28(1): 31.     CrossRef
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Thermal-Fluid Coupled Analysis of the Nozzle Part for the FDM 3D Printers Considering Flow Characteristics of Cooling Fan
Chang-Whan Lee, Hyun-Woo Kim, Jea-Hyeong Yu, Keun Park
J. Korean Soc. Precis. Eng. 2018;35(5):479-484.
Published online May 1, 2018
DOI: https://doi.org/10.7736/KSPE.2018.35.5.479
For 3D printing of high-strength polymers, such as PC (Polycarbonate) and PEI (Polyetheimide), the temperature of the nozzle should exceed the melting temperature of the high-strength materials. At the same time, the temperature of the transfer part, composed of the shaft extruder and the Teflon hose, should be cooled below the glass transition temperature and below the limit temperature of the transfer part. In this study, we analyzed the effect of the flow rate of the cooling fan when the extruder nozzle is heated to 300oC. We compare the natural convection environment, in which the cooling fan is not operated, and the forced convection condition, in which the cooling fan is operated, and analyze the effect on the cooling fan flow rate. The simulation considered the heat transfer in the air and the nozzle, as well as the flow characteristics of the air.

Citations

Citations to this article as recorded by  Crossref logo
  • A Study on the Improving Extrusion Defects in FDM 3D Printers
    Jun-Seok Do
    Journal of the Korean Society of Manufacturing Process Engineers.2024; 23(4): 80.     CrossRef
  • Analysis of Correlation between FDM Additive and Finishing Process Conditions in FDM Additive-Finishing Integrated Process for the Improved Surface Quality of FDM Prints
    Ji Won Yu, Hyung Jin Jeong, Jae Hyung Park, Dong Hun Lee
    Journal of the Korean Society for Precision Engineering.2022; 39(2): 159.     CrossRef
  • Analysis on the Warm Bending Process of Magnesium Alloy Sheet Using Additively Manufactured Polymer Die-Set
    Hyung-Won Youn, Jun-Hyun Kyeong, Keun Park, Chang-Whan Lee
    Journal of the Korean Society for Precision Engineering.2021; 38(10): 775.     CrossRef
  • Indirect Temperature Measurement in High Frequency Heating Systems
    Alexander Oskolkov, Igor Bezukladnikov, Dmitriy Trushnikov
    Sensors.2021; 21(7): 2561.     CrossRef
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Thermal-Structural Coupled Numerical Analysis for Design of High-Temperature Extruder of FDM 3D Printers
Da-Yeon Shin, Hyun-Joong Lee, Chang-Whan Lee, Keun Park
J. Korean Soc. Precis. Eng. 2018;35(3):341-347.
Published online March 1, 2018
DOI: https://doi.org/10.7736/KSPE.2018.35.3.341
This study aims at developing a high temperature extruder for an FDM (Fused Deposition Modeling) type 3D printer that uses engineering thermoplastic filaments. An extruder is a key part of an FDM type printer, in which a filament moves to a heating block and is extruded through a nozzle with a specific diameter. For an appropriate extrusion, the filament should be heated above its softening temperature. Specifically, the filament should not be melted nor softened before it reaches the heating block for appropriate delivery. Hence, the extruder temperature should be carefully controlled to ensure its heating capability as well as its proper delivery. To meet these requirements, thermal-structural finite element (FE) analyses were performed for the prediction of the distributions of temperature and thermal stress. Various extruder designs were then considered to maximize the temperature difference between the nozzle and delivery parts, as well as to ensure structural safety.

Citations

Citations to this article as recorded by  Crossref logo
  • A Study on the Improving Extrusion Defects in FDM 3D Printers
    Jun-Seok Do
    Journal of the Korean Society of Manufacturing Process Engineers.2024; 23(4): 80.     CrossRef
  • Optimization Design of Student KSAE BAJA Knuckle Using SLM 3D Printer
    Young Woo Im, Geon Taek Kim, Hyeon Sang Shin, Kang Min Kim, Bu Hyun Shin, Jong Won Lee, Jinsung Rho
    Journal of the Korean Society for Precision Engineering.2023; 40(9): 719.     CrossRef
  • Thermal-Fluid Coupled Analysis of the Nozzle Part for the FDM 3D Printers Considering Flow Characteristics of Cooling Fan
    Chang-Whan Lee, Hyun-Woo Kim, Jea-Hyeong Yu, Keun Park
    Journal of the Korean Society for Precision Engineering.2018; 35(5): 479.     CrossRef
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