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JKSPE : Journal of the Korean Society for Precision Engineering

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"Analysis"

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Structural Analysis of a Cylindrical Superelastic Shape Memory Alloy Ligation Clip
Sang Wook Lee, Jae Hoon Kim, Jae Sung Cha, Ji Hoon Kang
J. Korean Soc. Precis. Eng. 2025;42(11):959-964.
Published online November 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.083

This study outlines a structural design process for a cylindrical superelastic shape memory alloy (SMA) ligation clip. Although polymer-based clips are widely used, they face challenges related to long-term stability and limited radiopacity, highlighting the necessity for metal clips. By systematically modifying two key design variables—the hole offset ratio and the cut-off ratio—the proposed clip effectively reduces excessive stress concentration and enhances superelastic behavior. Finite element analyses indicate that the stress deviation in the two cross-sectional deformation regions decreased by 83.9%, and the martensitic transformation remained confined to a small area, demonstrating robust strain recovery within the superelastic range. In conclusion, the improved SMA clip successfully withstood internal pressures exceeding 15 psi without leakage, showcasing its superior ligation performance and potential for durable, reliable use in minimally invasive surgical procedures.

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Dynamic Characteristic-based Driving Performance Analysis of a Semi-active Suspension Wheel Module for Small Mobile Robots
Seoyeon Park, Sungjae Kim, Juhyun Pyo, Murim Kim, Jin-Ho Suh
J. Korean Soc. Precis. Eng. 2025;42(11):919-926.
Published online November 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.069

This study details the development of a semi-active suspension wheel module for small mobile robots and assesses its dynamic characteristics under various driving conditions through simulation. The wheel module features a low-degree-of-freedom mechanical design and includes a semi-active damper to improve adaptability to different environments. To validate the simulation model, a prototype robot equipped with the wheel module was created, and obstacle-crossing experiments were conducted to measure vertical acceleration responses. The model was then refined based on these experimental results. By employing design of experiments and optimization techniques, the effective range of damping coefficients was estimated. Additionally, simulations were carried out at different speeds, payloads, and obstacle heights to identify optimal damping values and examine their trends. The results indicate that the proposed module significantly enhances driving stability and can serve as a foundation for future control strategies in robotic mobility systems.

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SPECIAL

Air- and Bone-conduction Effects in Vehicle Interior Noise and Vibration Evaluation: A 12-DOF Human Model-head Finite Element Study
Jongyeon Yoon, Daeun Jeong, Namkeun Kim
J. Korean Soc. Precis. Eng. 2025;42(9):713-721.
Published online September 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.085

The rise of electric vehicles (EVs) has led to a reduction in engine noise, making suspension and road noise more noticeable. However, most assessments focus only on air-conducted (AC) pathways and overlook bone-conducted (BC) transmission. This study identifies key sources of vehicle noise and implements a finite-element simulation to replicate real-world driving conditions. A 12-degree-of-freedom (DOF) human body model quantifies how vibrations transmit from the vehicle structure to the head. Additionally, a detailed finite-element model of the human head evaluates basilar-membrane (BM) vibrations for both AC and BC inputs. The results indicate that BC dominates below 10 Hz, producing BM velocities up to 50 dB greater than AC. Above 10 Hz, AC prevails, showing a difference of approximately 40 dB. Notably, at frequencies of 33, 46, 67, and 80 Hz, the AC–BC difference narrows to below 10 dB, highlighting significant BC effects even at higher frequencies. These findings reveal that neglecting bone-conduction pathways can lead to an underestimation of occupant exposure to low-frequency vibrations. Therefore, comprehensive evaluations and control methods for vehicle noise should consider both AC and BC transmission mechanisms to accurately reflect human perception

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REGULAR

A Highway Secondary Accident Prevention System based on FFT Analysis of Vehicle Collision Sounds
Minki Jung, Young Shin Cho, Yongsik Ham, Joong Bae Kim
J. Korean Soc. Precis. Eng. 2025;42(9):749-756.
Published online September 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.037

This study introduces a highway secondary accident prevention system that employs Fast Fourier Transform (FFT) analysis of vehicle collision sounds. The system is designed to identify abnormal acoustic patterns produced during collisions and skidding events, enabling faster and more accurate accident detection than traditional methods. When a crash is detected, visual warning signals are instantly sent to nearby vehicles using LED devices powered by a photovoltaic panel and an energy storage system (ESS). Experimental results showed 100% detection accuracy during independent playback of collision, skidding, and driving sounds, and 80% accuracy during simultaneous playback. These results confirm the system's ability to effectively differentiate accident-related sounds and deliver timely alerts. This research offers an innovative and environmentally sustainable approach to enhancing highway safety and reducing the societal and economic consequences of secondary accidents.

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Articles
A Study on the Contact Pressure Trend of Plastic Seals based on Operating Conditions and Geometric Sensitivity Analysis
Hyeong Jun Shim, Min Seong Oh, Su Bong An, Hee Jang Rhee, Seok Moo Hong
J. Korean Soc. Precis. Eng. 2025;42(8):621-627.
Published online August 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.042
The use of environmentally friendly, lubricant-free plastic seals in the rotating parts of robots and machines is on the rise. However, variations in seal geometry and operating conditions can influence the contact pressure between the seal and shaft, potentially leading to poor sealing performance, premature wear, or debris ingress. Therefore, advanced design optimization is essential. In this study, we conduct a parametric study and sensitivity analysis to enhance the performance of plastic seals. Finite element analysis (FEA) is carried out using a 2D axisymmetric model with interference fit contact conditions to accurately simulate the behavior of the seal and shaft. We verify the reliability of the analysis by comparing the deformation of the seal diameter before and after shaft insertion with experimental measurements obtained using a 3D tactile measurement device. We analyze four design variables: pressure, temperature, seal diameter, and coefficient of friction, considering seal contact pressure as the objective function. Sensitivity analysis is performed to determine the impact of these design variables on contact pressure and to identify trends.
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Calculation of Flight Loads and Structural Robustness Analysis of Aircraft External Stores Considering Low Speed Rotorcraft Installation
Ji Hwan Park, Chang Bong Ban, Jong Hwan Kim, Sun Kyu Ahn
J. Korean Soc. Precis. Eng. 2025;42(8):613-620.
Published online August 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.040
External stores on low-speed rotorcraft are subjected to various external forces depending on the aircraft's operating conditions. While there are different types of external forces, this paper focuses on flight loads as defined by US defense specifications. Flight loads consist of static and dynamic loads. Static loads on aircraft external stores include inertial loads resulting from aircraft maneuvers and aerodynamic loads caused by the downward flow of the main wing. To define the inertial load, the inertial load factor on external stores was calculated, while the minimum analysis case for aerodynamic load was derived from trim analysis of rotorcraft blades. The critical design load diagram was developed by combining these factors, and ANSYS was utilized to analyze the structural robustness under static loads. Based on the characteristics of the main wing, a finite element analysis was conducted using a vibration profile tailored to the actual operating environment and an impact profile suitable for the impact conditions. Structural robustness was further assessed through actual tests. This analysis provides essential data for airworthiness certification, allowing for the safe installation of external stores on low-speed rotorcraft.
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Study on the Life Prediction Analysis Methodology of Worm Gear for the TV Driving Mechanism
Dong Uk Kim, Tae Bae Kim, Il Joo Chang
J. Korean Soc. Precis. Eng. 2025;42(8):595-602.
Published online August 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.020
In the case of TV products, space constraints and design requirements make it advantageous to use a worm gear that has a small volume and a self-locking function. Single enveloping worm gear teeth are classified as ZA, ZN, ZK, ZI, and ZC according to international standards. However, combining worm shafts and worm wheels with different tooth profiles can significantly worsen meshing transmission errors and reduce the lifespan of the worm gear. Despite these challenges, due to processing limitations, ease of manufacturing, and cost reduction, combinations of worm shafts and worm wheels with different tooth profiles are still considered. In this study, we confirmed the meshing transmission error for a worm gear that combined a ZA tooth shape worm shaft with a ZI tooth shape worm wheel. Additionally, we examined the contact stress and fatigue life characteristics of the material combinations using finite element analysis (FEM).
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Optimization of Angle of Incidence of the Laser Beam in Laser-FIB Hybrid Processing and Design of an Integrated System
Jeonghong Ha, Kyu Song, Hyun Choi, Chung-Soo Kim, Jong Wan Ko, Dong-Young Jang
J. Korean Soc. Precis. Eng. 2025;42(7):529-536.
Published online July 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.063
The need for large-area cross-sectional analysis with nanometer precision is rapidly growing in various advanced manufacturing sectors. Traditional focused ion beam (FIB) techniques are too slow for milling millimeter-scale volumes. They often introduce ion implantation, redeposition, and curtaining effect, which ultimately prevent effective large-area processing and analysis. To overcome these limitations, we developed a hybrid machining process integrating femtosecond laser micromachining for rapid roughing with FIB milling for precision finishing. Angle of incidence (AOI) control during laser machining was employed to minimize the taper angle of laser-ablated sidewalls, thereby significantly reducing subsequent FIB milling volume. Using a 1030 nm, 350 fs laser, we achieved nearly vertical sidewalls (taper angle: ~2.5° vs. ~28° without AOI control) in silicon. Raman spectroscopy revealed a laser-affected zone extending about 2 μm perpendicular to the sidewall, indicating the need for further FIB milling besides laser-tapered regions to remove laser-induced damage. On multilayer ceramic capacitors and micropillar fabrication, the hybrid laser-FIB method achieved efficient large-area cross sections with preserved microscale details. We present the development of an integrated triple-beam system combining laser, plasma FIB, and SEM, capable of fast volume removal and nanoscale imaging in one equipment. This approach can markedly improve throughput for large-area cross-sectional analysis.
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A high-pressure in-situ permeation measuring system was developed to evaluate hydrogen permeation properties of polymer sealing materials under hydrogen environments up to 100 MPa. This system could perform real-time monitoring of hydrogen permeation following high-pressure hydrogen injection, employing the volumetric method for quantitative measurement. By utilizing a self-developed permeation-diffusion analysis program, this system enabled precise evaluation of permeation properties, including permeability, diffusivity and solubility. To apply the developed system to high-pressure hydrogen permeation tests, hydrogen permeation properties of ethylene propylene diene monomer (EPDM) materials containing silica fillers, specifically designed for use in high-pressure hydrogen environments, were evaluated. Permeation measurements were conducted under pressure conditions ranging from 5 to 90 MPa. Results showed that as pressure increased, hydrogen permeability and diffusivity decreased while solubility remained constant regardless of pressure. Finally, the reliability of this system was confirmed through uncertainty analysis of permeation measurements, with all results falling within an uncertainty of 10.8%.
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Hydrogen gas sensors are essential for industrial safety, environmental monitoring, and the energy sector. As hydrogen infrastructure expands and hydrogen fuel cell vehicles become more widespread, precise detection of hydrogen, which has a wide explosive range, has become increasingly critical. To ensure accurate detection of hydrogen in real-world conditions, sensor technologies must offer high sensitivity, stability, and reproducibility, along with cost-effectiveness, fast response time, and compact design. This study introduces a hydrogen gas sensor based on pressure analysis principles. This sensor was developed to quantitatively evaluate hydrogen uptake, diffusion behavior, solubility, and release characteristics in polymers under high-pressure conditions. Experimental results demonstrated the sensor’s excellent performance, with a stability of 0.2%, a resolution of 0.12 wt·ppm, and a measurement range of 0.12 to 1500 wt·ppm, all within 1 second. Furthermore, the sensor's sensitivity, resolution, and detection range could be tuned to suit different operational environments. Uncertainty analysis showed an expanded uncertainty of 8.8%, confirming the system’s capability for real-time hydrogen detection and characterization. This sensor technology is well-suited for applications in hydrogen refueling stations and fuel cell systems, contributing to the advancement of a safe hydrogen society.
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Machine Learning-based Classification of Acoustic Emission Signals in SiC Cathode Ultrasonic Machining Process
Minkeon Lee, Iljoo Jeong, Jonghyeok Chae
J. Korean Soc. Precis. Eng. 2025;42(6):431-439.
Published online June 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.017
This study analyzed acoustic emission (AE) signals generated during ultrasonic machining of SiC cathodes and evaluated classification performances of various machine learning models. AE data were collected in both waveform and hit formats, enabling signal characterization through statistical analysis and frequency domain examination. Various machine learning models, including XGBoost, KNN, Logistic Regression, SVM, and MLP, were applied to classify machining states. Results showed that XGBoost achieved the highest classification accuracy across all sensor positions, particularly at the upper part of the worktable with an accuracy of 98.35%. Additional experiments confirmed the consistency of these findings, highlighting the influence of sensor placement on classification performance. This study demonstrates the feasibility of monitoring AE-based machining state using machine learning and emphasizes the importance of sensor placement and signal analysis in improving classification accuracy. Future research should incorporate defect data and deep learning approaches to further enhance classification performance and process monitoring capabilities.
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Optimal Design of Linear Feeder for Secondary Battery Functional Parts AI Inspection Equipment Using Vibration Analysis-based Response Surface Methodology
Jeong Ho Han, Jun Beom Bang, Seung Woo Ra, Joon Hwang, Myung Jun Kim, Gyu Hun Lee
J. Korean Soc. Precis. Eng. 2025;42(6):421-429.
Published online June 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.013
With rapid growth of the global electric vehicle market, interest in the development of secondary batteries such as lithium batteries is also increasing. Core functional parts of secondary batteries are known to determine the performance of these batteries. Micro cracks, scratches, and markings that may occur during the manufacturing process must be checked in advance. As part of developing an automated inspection system based on machine vision, this study optimized the design of a linear feeder exposed to an environment with a specific operating frequency continuously to transfer parts at a constant supply speed. Resonance can occur when the natural frequency and the operating frequency of the linear feeder are within a similar range. It can negatively affect stable supply and the process of finding good or defective products during subsequent vision tests. In this study, vibration characteristics of the linear feeder were analyzed using mode analysis, frequency response analysis, and finite element analysis. An optimal design plan was derived based on this. After evaluating effects on vibration characteristics for structures in which vibrations or periodic loads such as mass and rails were continuously applied, the shape of the optimal linear feeder was presented using RSM.
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A Study on Finite Element Analysis on Stress-strain and Cutting Force in Blade Operation in Rotary Die Cutting of PET Film
Sooyeon Cho, Minwook Kim, Wook-Bae Kim
J. Korean Soc. Precis. Eng. 2025;42(4):315-323.
Published online April 1, 2025
DOI: https://doi.org/10.7736/JKSPE.025.003
Finite element analysis (FEA) was conducted to investigate the cutting process of a single-layer PET film during rotary die cutting. In a roll-to-roll system, cutting blades formed on rollers were modeled as rigid bodies, while the PET film was modeled as an elastoplastic material using a two-dimensional approach. Stress-strain behavior of the film was measured through experimental tensile testing and used as input data for FEA. Force-displacement data from vertical cutting experiments of PET film were collected to validate the FE model and compared with simulation results. Stress distribution of the film and cutting force per unit thickness during the rotary cutting process were analyzed. The cutting force and range of effective cutting angles were proportional to tip angle of the blade within a range of 25 to 60 degrees, showing a noticeable change in proportionality slope at a tip angle of 40 degrees. As the film tension increased, the cutting force in thickness direction decreased, while that in longitudinal direction remained almost constant. Errors in film feed velocity significantly affected the cutting force. When the film moved slightly slower than the reference velocity, the cutting force was minimized due to reduced contact between the film and blade surface.
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Statistical Analysis of Screen-printed Ag Patterns Sintered by Intense Pulsed Light (IPL)
Sung Hyun Park, Min Seok Kim, Hyunkyoo Kang
J. Korean Soc. Precis. Eng. 2025;42(4):307-313.
Published online April 1, 2025
DOI: https://doi.org/10.7736/JKSPE.024.136
This study investigated effects of energy levels, pulse durations, and pulse frequencies during an IPL (Intense Pulsed Light) sintering process on surface morphology and resistance of screen-printed Ag patterns on PET substrates. Surface characteristics, including primary profile (Pa), roughness (Ra), thickness, and sheet resistance, were measured before and after sintering. At fixed energy levels (13.18, 32.96, and 46.14 kW), increasing pulse counts (2, 5, and 7) at 6 ms durations significantly increased Pa and thickness, while Ra was not changed. In contrast, higher pulse counts (4, 10, and 14) at 3 ms durations improved surface roughness by reducing Ra. Statistical analysis (Paired T-test) confirmed these results. Sheet resistance analysis showed that lower pulse counts at 6 ms caused greater variability in resistance, stabilizing with higher counts. At 3 ms, surface resistance decreased with higher pulse counts, showing reduced variability. These results suggest that adjusting pulse conditions and counts during the sintering process can optimize both electrical properties and uniformity. Additionally, morphological changes before and after sintering indicated that these adjustments might influence upper-layer printability in multilayer printing. The study highlights the importance of considering both functional and morphological characteristics during sintering for optimized production of printed electronic devices.
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CFD-based Performance Evaluation of Smart Bathroom Systems with Space Heating, Direct Drying, and Dehumidification
Hyun Soo Kim, Jung Su Kim, Ji Hoon Kim, Sung Wook Kang
J. Korean Soc. Precis. Eng. 2025;42(3):231-240.
Published online March 1, 2025
DOI: https://doi.org/10.7736/JKSPE.024.127
This study presents results of Computational fluid dynamics (CFD) analysis conducted to evaluate performances of various functional products developed for smart bathroom systems. The primary objective was to analyze the efficiency of space heating, direct drying, and dehumidification functions in a winter bathroom environment. Representative bathroom models in South Korea were selected and detailed CFD simulations were performed on these models. Results showed that bathtub models exhibited higher efficiency overall in space heating and dehumidification than shower booth models. This was attributed to differences in bathroom structure and internal air flow. Additionally, the direct drying function showed higher efficiency in bathtub models, determined by the placement of air outlets and inlets. This study provides essential foundational data that can contribute to the design and enhancement of smart bathroom systems' functionality, offering valuable insights for the development of optimized smart bathroom products.
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